Manufacturing Welding Equipment and Solutions | MillerWelds

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Industrial welding solutions to maximize your productivity

Deltaweld Systems: the new standard in manufacturing. Learn More.
Fume Management Solutions. Own your environment.
FabCO Triple 7 Wires. Good puddle control and less clean up in all positions. Learn more.
Insight Welding Intelligence, Increase your quality, productivity and competitive edge. Learn More.

Empower Every Welder to Meet Your Production Goals

To move your business forward, you need to boost output, minimize costs, and ensure quality and safety — all with welders of varying skill levels. Count on Miller for solutions to workforce challenges: easy-to-use equipment that empowers every welder — and help your business succeed.

Ask a manufacturing specialist about your welding challenges.

 

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Manufacturing Knowledge Center

Driving Improvements in Automation with Welding Information

In addition to the quality, productivity and cost-savings benefits fixed and flexible welding automation can offer companies, implementing a welding information management system in a robotic weld cell can add to efficiencies and profitability. Production and weld process data, along with weld process features each make an impact.
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7 Questions to Ask Before Purchasing a Welding Information Management Solution

Welding information management solutions can help companies address pain points by offering effective training, increasing productivity, reducing costs, enforcing proper weld sequence and preventing missed welds — among other benefits. Before making the investment, however, it is important to ask some key questions to ensure the best results.
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Do's and Don'ts of Welding Information Management Systems: Tips for Gaining the Best Results

Welding information management systems offer real-time data help companies ensure the use of proper welding parameters, augment training and make it easier to benchmark continuous improvement efforts. To gain the optimal results when using these systems, companies should consider some important do's and don'ts for implementing them.
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How to Drive Improvement with an Existing Welding Power Source Fleet

Utilizing external weld monitoring solutions allows companies to gain insight into quality and productivity metrics on any brand of power source, old or new, so they can drive continuous improvements in their welding operation.
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Advancements in Weld Processes: Benefits and Opportunities

Equipment manufacturers have responded to changes in the industry by introducing more advanced welding processes to help drive improvements and give companies a competitive edge.
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Industry Demands Spark Welding Technology Changes

The fabrication and manufacturing industries are constantly evolving, challenging companies to seek out new technologies to help them stay competitive. From the introduction of new materials to an increased need for welding automation, weld data monitoring and more, changes are driving companies to acquire solutions to help them maintain the highest levels of quality and productivity.
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4 Common Challenges to Address Before Automating the Welding Operation

For first-time users, welding automation can seem intimidating. When making the investment, it is important to plan the purchase carefully and to implement some best practices in order to achieve the best results. Starting out with simple equipment, getting the appropriate buy-in, and analyzing part volume and workflow are all critical.
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Ways to Increase Arc-On Time and Throughput in the Welding Operation

Advanced welding information management systems can help companies increase the time spent welding, but just as importantly, they can also give companies the ability to analyze and reduce downtime, and evaluate non-welding activities. Combined, this functionality can lead to greater efficiencies in the welding operation and the production of more parts in less time.
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First Time Welding Automation User Gains Productivity and Quality Benefits

Kenosha Metal Products, a metal stamping company new to welding automation, added three new jobs, increased productivity and improved weld quality by adding Miller PerformArc™ pre-engineered robotic welding cells to its facility.
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AGCO's Jackson, Minn. Facility Uses Miller Axcess® E with Insight™ to Drive Welding and Fabrication Excellence

Management at AGCO's rapidly expanding Jackson, Minn. manufacturing plant knows that information is key when building the biggest and most innovative machines in farming. With Axcess E with Insight from Miller Electric Mfg. Co., AGCO has a solution that provides information to operators and engineers, allowing them to optimize the welding and fabrication process.
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Easy-To-Use Welding Technology Shortens Welder Training and Reduces Rework

Welding power sources are easier to use, with simplified interfaces and push-button changes. Learn more about new solutions.
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Chandler Equipment Gains Unexpected Benefits from Fume Extractors, Years After Installation

Arkansas-based Chandler Equipment continues to reduce maintenance time and costs with its FILTAIR® centralized fume extractions systems from Miller. Two and a half years have passed since investing in the systems and the company still hasn't needed to change the filters — plus they continue to experience significant fume reduction. 
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Turning Welding Data into Dollars

A welding information management solution can measure and track performance metrics to improve productivity and quality — making an overall positive impact on your bottom line. Accurate, real-time data collection and analysis can provide a benchmark for measuring the impact of improvements, and the right technology helps you turn that data into dollars.
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Advances in Aluminum Robotic Welding

Aluminum presents several challenges during the welding process, such as burn-through, warping or lack of fusion. Learn about robotic welding systems.
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Robotic Welding Can Offer Benefits for Smaller Shops

Welding automation is no longer just for large manufacturers. Increasingly, smaller shops are taking advantage of the productivity, quality and cost-saving benefits of implementing a robotic system. Gaining the most out of welding automation, however, isn't a matter of chance. Careful planning and a keen attention to detail both play a role.
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Should Your Welding Operation Switch to Laser Keyhole Welding?

A change from resistance spot welding to laser keyhole welding can provide significant benefits in some manufacturing operations.
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Reducing Risk When Investing in Welding Automation: Five Steps to Success

Welding automation can provide companies with competitive advantages by making them more productive and by generating higher weld quality. The technology can also improve their profitability. To gain the best success and reduce the risk in the investment, it’s important to follow some best practices when implementing a robotic welding system.
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Breaking through the Bottlenecks: Going Lean in the Welding Operation

When implemented correctly, lean practices in the welding operation can help companies expand their capacity without expanding their facility or workforce.
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The Real Cost of Missed or Defective Welds

The goal of any welding operation is to create quality products for customers, while also managing costs and maintaining the desired levels of productivity. Missed or defective welds can have a negative impact on a welding operation, leading to potential safety issues and a loss of revenue for addressing failures or liability claims. Detecting those problems early in the welding operation is vital...
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Aluminations (4): Shedding Light on Aluminum Welding Issues

Is spray transfer too hot? Short circuit too cold? Then consider Pulsed MIG for aluminum. It can combat warpage, burn through, lack of puddle control, lack of fusion, spatter and poor appearance. This Aluminations explains the pulsed process and introduces a simple, affordable machine with built-in pulsing controls.
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Troubleshooting Weld Defects

Like any portion of the manufacturing or fabrication process, the welding operation is subject to human error from time to time. When weld defects occur as a result of a problem with welding operator's technique or poor equipment settings, it can cause costly downtime and rework, not to mention, frustration. When a weld defect appears, it's important for welding operators to have the knowledge...
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Pulsed MIG Welders from Miller Pay for Themselves in Six Months for Pump Manufacturer

Weir found that using the XMT® 304s not only saved money in energy and consumables - paying back the cost of the equipment in 6 months - but also increased productivity, cut maintenance costs and improved weld quality for operators at all levels thanks to the easy-to-use controls and built-in programs. In fact, in a head-to-head test, the XMT 304s demonstrated that they perform 22 percent faster,...
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Iowa-Based Manufacturer Sees Safety and Productivity Benefits with Miller Fume Extraction Technology

Among the guiding philosophies at Vermeer is the belief that the company's employees are its most important resource, helping to deliver on the commitment to improve productivity and profitability for its customers with equipment that meets their needs.
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Addressing the Welder Shortage with Technology

There are welding technologies and solutions that can help companies find and train skilled welders faster — and make it easier for welders to complete high-quality welds once they are on the job.
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Is Laser Welding a Good Fit for Your Operation?

For companies looking to improve productivity and reduce costs in the welding operation, laser welding is one option to consider. Laser welding is more accessible and affordable than ever — offering much faster travel speeds than other welding processes and weld consistency in automated welding applications.
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An Introduction to Pulsed GMAW

Pulsed gas metal arc welding (GMAW) can offer companies quality and productivity advantages, including for welding operators of varying skill levels. In some cases, companies may be hesitant to adopt the process, but it can offer distinct advantages.
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From Basic to Advanced: Wire Feeders Impact Quality and Productivity

Having the right wire feeder for the job can play an important role in reducing unnecessary downtime for addressing issues associated with poor wire feeding. Options include basic, intermediate and advanced wire feeders.
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Tips to Optimize the Robotic Weld Cell

Proper layout in a robotic welding cell can significantly improve success in the operation, allowing companies to gain productivity and improve quality.
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Top 10 Mistakes in Running a Welding Operation and Simple Ways to Solve Them

With so many factors to monitor — equipment, weld procedures, filler metals and consumables — it's inevitable that mistakes will occur in most welding operations on any given day. Human error dictates that a welding operator can easily set a power source and wire feeder to the wrong parameters or trim and install a MIG gun liner improperly. But there are other mistakes that can occur in welding...
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Aluminations (2): Shedding Light on Aluminum Welding Issues

This issue of Aluminations discusses important topics related to welding thin aluminum, including advanced AC TIG controls, tungsten preparation and machine selection.
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Understanding Key Welding Business Issues And Turning Them into Opportunities

In surveys conducted by Miller Electric Mfg. Co., fabricators, manufacturers and contractors consistently report that their most important welding-related issues are the need to reduce welding costs, improve productivity, address the welder shortage, find ways to justify new equipment, and simplify the welding process. This article discusses these issues and links you to examples of companies that...
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Aluminations (5): Shedding Light on Aluminum Welding Issues

When you control the shape of an AC TIG weld bead, you control profitability. The perfect bead takes less time to weld and looks great without grinding or polishing. This Aluminations explains how balance control and output frequency affect penetration depth, bead width, etched zones - and your bottom line.
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Aluminations (3): Shedding Light on Aluminum Welding Issues

Burnback. Wire stubbing. Porosity. Erratic feeding. These common problems plague fabricators that MIG weld aluminum. Often, they result from an inadequate or improperly adjusted wire feeder system. If you want to gain more control over MIG aluminum productivity, this Aluminations provides troubleshooting tips and introduces new push-pull feeder technology.
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Pulsed MIG May Solve Aluminum Fabrication Problems -- Q&A

Questions and answers for Pulsed MIG aluminum welding.
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Truck Manufacturer Improves Aluminum MIG Welding With XR Wire Feed Systems

The leading manufacturer of aluminum vehicles increases its competitive edge with the new XR-Edge feeder system.
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Pulsed MIG Welding Increases Productivity, Reduces Distortion and Cleanup for Specialty Sports Equipment Fabricator

Transition from spool gun to all-in-one MIG system with synergic Pulsed MIG capabilities increases travel speeds, reduces birdsnesting, spatter, time associated with switching out spools and provides greater accessibility to tight spots.
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Say Good-Bye to Burn-Through: New Pulsed Welding Technology Solves Problems Common to Welding Sheet Metal

If you weld sheet metal and use conventional welding equipment, there's a good chance you have a great opportunity: use new Pulsed MIG and TIG technology to improve first-pass yield rates, lower cycle times and reduce piece costs.
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How to Successfully MIG Weld Aluminum [Guide]

MIG welding aluminum can be difficult, as it is very different from MIG welding mild steel. Follow this guide to learn the key factors to consider.
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Considerations for Switching to Pulsed MIG and Pulsed TIG Welding in Thin Gauge Aluminum Applications

If you're currently experiencing burn-through, warping, rework, bead profile issues, or problems with arc starts and stops, modern welding technologies with advanced pulsed welding abilities may provide advantages worth investigating.
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MIG Welding Aluminum: Important Questions and Best Practices

Experts from Miller Electric Mfg. Co. discuss important questions regarding MIG welding aluminum, and how you can get the best performance out of your MIG system.
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Reach Your Welding Automation Goals With Advanced Processes

Implementing advanced welding processes featured on power sources already in use — or investing in newer machines with these capabilities — can help companies take their automated welding operation to the next level.
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Boilermakers Local 92 Changes Training Processes to Meet Labor Demand

Boilermakers Local 92 in Bloomington, California, is experiencing significant growth in labor demand, caused in part by a recently enacted state law that impacts refinery jobs.
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Bring the Heat to Avoid Six Common Welding Errors

Mistakes can have a big impact on the bottom line in manufacturing welding operations. While these common mistakes may seem minor, they can cause significant problems.
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Reduce Weld Fume Exposure by Choosing the Right Option

Protecting employees against weld fumes is critical to providing a safe working environment. Choosing the right weld fume management solutions can also have a positive impact on the bottom line through improved productivity.
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Next Generation Welding Helmets Offer Benefits for Operator Comfort and Productivity

Having the best possible helmet for the job can reduce workplace injuries and discomfort — and allows an operator to weld for longer.
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Pulsed MIG Improves Aluminum Welding Performance

When MIG welding aluminum, obtaining good quality and productivity depends on using the right welding process and system. This may seem like common sense, but many fabricators get hung up on purchase price vs. life cycle costs, or they try to weld aluminum with the same processes and systems used for steel. The newest generation of pulsed MIG welding systems addresses these issues. Even better,...
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How To Choose MIG Welding Consumables

Many factors influence gas metal arc welding (GMAW/MIG) consumable selection. Chief among the factors is productivity. Because 85 percent of the cost of making a weld is for labor, you need to choose consumables based on how well they improve welder productivity and minimize downtime. To get the longest life out of GMAW consumables, you need to know what to look for when making a decision. Three...
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New Welding Processes, Technologies and Retraining Help Address Labor Shortage

In the quest to recruit and train more welding operators — and retrain the current welding workforce — to meet current and future industry demands, new technologies and equipment that are easier to learn and use will be an important part of the solution. Growing partnerships and training initiatives are also among the key steps that will help organizations address the challenges posed by the weldi...
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Updating Your Aging Welding Equipment can Drastically Improve Quality, Productivity - and Often a Quick ROI

What was state-of-the-art 10 years ago may bear little resemblance to today's equipment and the advantages it offers. Today's welding power sources provide many benefits that can help shorten prep time, increase deposition rates, decrease training time, and/or reduce weld defects and rework time. In addition, today's power sources, especially inverters, offer increased power efficiency, which alon...
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New Welding Equipment Helps Business Drive Forward

Investing in new welding technology can often help companies improve their business and the bottom line. For Wilcox Commercial Vehicle, an aluminum body builder for commercial vehicles, new inverter power sources proved to be cleaner, faster and more efficient for welding aluminum.
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Fan Manufacturer Standardizes on Pulsed MIG Welding for Aluminum

Pulsed MIG improves productivity, reduces reject rates and provides Greenheck with welding versatility not possible with older technology.
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Defense Fabricator Lands New M-ATV Contract With Pulsed MIG Welding Fleet, Impeccable Accountability and Quality

Welding MIL-A 46100 ballistic steel for armored military vehicles isn't something that any local fabricator can tackle. Ultra Machine and Fabrication has spent 21 years meticulously building its fleet of fabricating equipment to serve the armoring needs of defense contractors and the U.S. military. When new contracts began specifying Pulsed MIG welding using a 307 stainless steel filler wire, Ultr...
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Pulsed MIG Welding on Aluminum: The Details and Advantages

Aluminum has been and continues to be a staple in industries ranging from aerospace to shipbuilding, as well as trailer fabrication. Its corrosion resistance and strength are both assets that make it desirable for applications encountering moisture and/or those requiring lighter weights. 
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Aluminum Jet Boat Manufacturer Turns to Pulsed MIG to Keep Boat Production at Full Throttle

Smoky Mountain Jet Boats is known as a top-line manufacturer of aluminum jet boats that thrill riders in water as shallow as 4 inches. The boats are made to Coast Guard specs but wouldn't be profitable or even possible without Pulsed MIG welding.
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Tech Talk: Advancing Technology For Simplicity, Productivity

An insider look into some of the advanced welding technologies and advances put forth by Miller Electric Mfg. Co.
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What You Need to Know About Cleaning and Preparing Aluminum Filler and Base Metals Before Welding

Dirty aluminum sets you off on the wrong foot before you ever strike an arc. Take these cleaning/prep steps for the optimal welding of aluminum.
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The Ergonomics of Welding Shop Design

In creating a smooth-running, functional and efficient welding lab, time spent beforehand is well worth the investment"...So is choosing the right welding equipment, which can decrease energy costs, increase space and provide arc quality that promotes learning.
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Translate Welding Benefits into Bottom-Line Dollars to Justify Equipment Acquisition Costs

Learning to speak the "financial language" of those responsible for your company's profits and losses can help you justify the purchase of new welding equipment. Measuring improvement through proven formulas for return on investment (ROI) and payback, as well as documenting potential productivity increases and efficiencies, can go a long way in making new equipment purchases a reality.
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The Most Common MIG Weld Defects on Aluminum and Steel and How to Avoid Them

This article describes some of the most common MIG welding defects, such as porosity, lack of fusion and burn through and how to identify them by weld bead appearance.
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The Business of Weld Fume: Ways to Create a Safer Work Environment

The goal of any company, beyond its productivity and profitability, is to help maintain a safe and comfortable work environment for its employees. Making the decision to implement process changes and technologies that reduce weld fume can lead to greater productivity, better weld quality and a better bottom line. The question becomes a matter of what type of filler metal, welding process and fume...
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Smarter Solutions to Welder Heat Stress: Keeping Workers Comfortable, Safe and Productive

With numerous studies pointing to heat's negative impact on performance, fabricators are naturally searching for technologies that offer a combination of convenience and results. Miller's CoolBand™ and CoolBelt™ are solutions that have been shown to reduce temperatures significantly with minimal extra weight or feeling cumbersome to the welder. At a price of $150 and $295, respectively, they also...
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Navigating OSHA's Hierarchy of Controls to Minimize Weld Fume

Protecting employees against weld fumes is as much a matter of creating a safe and clean work environment as it is giving companies a competitive advantage to attract and retain skilled welding operators. The Occupational Safety and Health Administration outlines steps for weld fume management in its Hierarchy of Controls to help companies improve workplace safety and compliance.
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The Right Filter Makes a Difference in Weld Fume Management

Choosing the appropriate filter media can help increase productivity and profitability by lowering downtime, improving airflow and reducing filter replacement costs.
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Small Wisconsin Fabricator Assists With Critical Defense Department Jobs Using Miller Equipment

Performance Welding's fabricators rely on the XMT® Series of multiprocess inverters from Miller Electric Mfg. Co. to fabricate protective fins for armored personnel carriers (APCs). Currently they use three XMT® 304 CC/CV machines and one new XMT 350 CC/CV inverter featuring Auto-Line™ primary power management technology.
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Insight Welding Intelligence™ Drives Continuous Improvements

Miller-exclusive Insight Welding Intelligence solutions transform data into actionable information.

Automation Increases Company's Productivity and Workforce

Training first-time users of welding automation at Kenosha Metal Products helped ensure success using the Miller robotic welding cells.

Auto-Continuum Series Overview

Our advanced industrial welding solution for automation, the Auto-Continuum™ Series, delivers advanced arc performance and weld quality.

Miller Deltaweld Systems: New Standard in Manufacturing

Reduce your welder training time, minimize spatter and rework — and ensure great results with a new Deltaweld system.

Empower Your New Welders

Operations can empower new welders with solutions that help them more easily produce quality welds and get into production faster.

Miller XMT 450 Delivers Smooth Arc for Taylor Machine Works

Taylor Machine Works, a Mississippi-based heavy equipment manufacturer, relies on the Miller XMT 450 to lay high-quality welds.

Continuum Series

Designed for advanced manufacturing, the Continuum™ Series comes in 350 and 500 amp models – both at 100% duty cycle.

Miller T94™ Series Welding Helmets – InfoTrack™ 2.0 Data Monitoring

Utilize Miller InfoTrack 2.0 Data Monitoring Technology to track arc-on time and arc count to increase productivity.

Submerged Arc Welding Allows WF Steel and Crane to Weld Faster

WF Steel & Crane saves time with an automated submerged arc welding system using Miller® SubArc DC 1000 Digital power sources.

Insight Pipe and Vessel Solution from Miller Tracks Weld Data, Improves Productivity

As part of our Welding Intelligence™ solutions, Miller has expanded its welding information management software to the PipeWorx 400 Welding System.

Custom Equipment Manufacturer Improves Welder Training with LiveArc System

ALMACO implemented Miller’s LiveArc™ welding system to expedite and improve employee training.

LiveArc System Helps Company Recruit, Train Employees to Produce Quality Welds

ALMACO chose to implement LiveArc™ welding performance system into its operations as a training tool.

Maximize Your Welding Productivity

Stay ahead of welding challenges with the right solutions from Miller, Bernard and Hobart Filler Metals.

Structural Fabrication Made Faster With Miller XMT Welders

WF Steel & Crane relies on Miller® XMT® 450 power sources to ensure every weld meets the quality standards their customers demand.

Miller T94™ Series Welding Helmets – Quick Release Front Cover Lens

Miller T94 Series Welding Helmets feature a quick release front cover lens holder that makes lens changes simple and fast. Learn how to easily change your lens.

Miller T94™ Series Welding Helmets - ClearLight™ Lens Technology

Learn how Miller ClearLight Lens Technology optimizes color and clarity for a high-definition view – so you can achieve the perfect weld.

Miller T94™ Series Welding Helmets – Comfort Redefined

Miller T94 Series Welding Helmets are designed to be lighter, with the weight shifted to the back for better balance and significantly reduced neck strain.

Miller Welding Helmets – X-Mode™ Technology

Miller’s exclusive X-Mode technology eliminates interference from sunlight and out-of-position welding, continuously detecting the arc even when sensors are blocked.

Ariens Improves Quality, Productivity with Robotic Welding

Ariens Corporation increased productivity by 25 percent by implementing PerformArc® pre-engineered robotic welding cells, while also improving quality by approximately 94 percent on the outdoor equipment they build.

K-zell Metals Makes the Case for Robotic Welding

K-zell Metals discusses the advantages of robotic welding with PerformArc pre-engineered weld cells.

Custom Manufacturer Improves Productivity, Safety with FILTAIR Capture 5

As a means to continuously improve safety at the company, Major Tool & Machine implemented Miller FILTAIR Capture fume extraction systems.

Benefits of Miller Insight Core

Increase profitability and be more competitive ​with ​Insight Core™, an internet-based industrial welding information management system from Miller. View updates on welding activity and ​easily evaluate your entire operation from your web browser on a computer, tablet or smartphone. The Productivity dashboard displays trends by month, day and hour, and allows you to track the results of continuous...

K-zell Metals Discusses Offline Programming for Robotic Welding

K-Zell metals discusses the benefits of offline programming in robotic welding applications.

Quick Tip: When to Choose Welding Automation

Do you have parts that are highly repeatable, in high volumes with good fit-up? If yes, automation might be a good fit for you.

Gain the Best Submerged Arc Welding Performance with the Right Flux

Hobart fluxes do more than protect the weld — they are formulated to meet your exact submerged arc welding needs.  

Interview with Iron Grip: Uplifting Production

Miller's Millermatic 350P helped the Iron Grip Barbell Company increase productivity by 16% and reduce scrap by 20%.

Control your heat input with innovative Miller SubArc solution

With the Miller SubArc Digital Series, both CV and CV+C weld modes come standard on the SubArc Digital Interface.

Submerged Arc Welding Can Greatly Improve Deposition Rates

The Submerged Arc Welding (SAW) process offers a number of advantages — primarily the high deposition rate that can be achieved.

H&W Operators Find Invision Welding System User Friendly with Better Arc Control

H&W Pacific Emergency Vehicle Group uses Invision 352 MPa Plus to increase productivity thanks to more control and longer leads.

RMD Welding Technology Doubles Productivity for Sigma Thermal

Manufacturer Sigma Thermal improved productivity 50 percent with a switch to Regulated Metal Deposition (RMD®) from Miller.

Dynasty 350 Helps Vesco Metal Craft Get More out the Door

Vesco Metal Craft benefits by switching to Miller's Dynasty 350 with advanced AC TIG controls for welding aluminum.

MIG Welding Basics: What is Spray Arc Transfer?

Learn how spray transfer in MIG welding works and is especially beneficial for welding heavy plate and in high-volume manufacturing.

MIG Welding Basics: What is Short Circuit Transfer?

Learn how short circuit transfer in MIG welding works, and its advantages on thin materials.

Preventing Porosity in Aluminum Welding

Tony Anderson, director of aluminum technology, discusses the causes of porosity when welding aluminum.

Smoky Mountain Jet Boat Built with Pulsed MIG Technology

Jet Boats is building aluminum in the mountain woods, using Miller's latest Pulsed MIG technology to ride the wave of boat orders.

Miller Welding Helmets – Sensitivity and Delay Settings

Learn how to properly adjust delay and sensitivity settings for Miller T94 Series Welding Helmets to optimize your helmet performance and improve weld quality.

Deltaweld Series Overview

The Deltaweld® Series is a MIG only, highly reliable workhorse for high volume manufacturing serving the market for over 35 years.

AGCO Utilizes Axcess E with Insight

The AGCO facility at Jackson, MN utilizes Miller Electric Mfg. Co.'s Axcess E with Insight to increase productivity and ensure product quality.

Axcess System Provides Managers Welding Data at AGCO

Managers at the Beloit, KS plant of AGCO Sunflower have installed Miller’s Axcess E Systems so managers can mine the data that flows from the welding cell.

Welders at AGCO's Sunflower Plant in Kansas Benefit from Welding Data

Welders at the AGCO Sunflower plant in Beloit, KS have installed the Axcess E system to better understand and use the data flowing from the welding cells.

Axcess E with Insight Multiple Deployment Options

Axcess E with Insight™ can leverage the power of factory networking or it can function in a standalone mode, depending on user preference.

HMI Overview

Management Report Capabilities of Axcess E with Insight

Insight Reporter™ provides preconfigured reports that fuels continuous improvement and collects data from the entire fleet of Axcess E.

Fume Extraction Designed for the Company: The Chandler Equipment Success Story

Chandler Equipment chose Miller’s FILTAIR Fume Extraction to clean-up the air in the companies welding shop.

Miller Fume Extraction Systems Support Continuous Safety Improvements at Major Tool & Machine

Responsible for fabricating complex jobs, MTM added FILTAIR fume extraction systems to its heavy welding operations.

Chandler Equipment Chooses FILTAIR from Miller to Clean the Air in the Shop

After years of evaluations, Jeff Chandler and crew chose Miller FILTAIR system to protect employees and his investment.

Quick Set Up of Your New Miller Deltaweld System

It’s fast and easy to set up your new Deltaweld® system: It can go from packaged to ready-to-weld in just 14 minutes!

How to Set Up Miller Continuum Welding Systems

From connecting the weld lead to setting up a new program, follow these steps to get your Continuum™ welding system up and running.

Introduction to Menus on Continuum Welding Systems

Learn when to use the three most commonly utilized menus — setup, system and status — on Continuum™ welding systems.

How to Install New Software on Continuum Systems

Follow these instructions to make sure your Continuum™ welding system has the most up-to-date features.

How to Run a Secondary Compensation Test on Continuum Systems

When you change welding guns or leads, follow these steps to run a compensation test on the Miller® Continuum™welding systems.

How to Access Continuum Systems Webpages

Follow these steps to access the webpages — and additional advanced settings — for Miller® Continuum™ systems.

Dave Almy, Miller Weld Engineer

Miller Weld Engineer works with customers to minimize weld downtime and make manufacturing operations more efficient.

Miller Fume Extraction Systems Augment Manufacturer's Commitment to Safety

Vermeer has a commitment to employee safety with the addition of Miller's FILTAIR Capture 5 fume extraction systems.

Miller PAPR with T94-R Welding Helmets

The New PAPR from Miller, paired with new T94-R Series Welding Helmets, is engineered for comfort to keep the system on — driving productivity, safety and compliance.

Invision Series Overview

The Invision™ is an entry-level pulsed MIG solution for general manufacturing. Invision is easy to set up, it's cost-effective and versatile.

Millermatic 255 and Multimatic 255: Think Simply. Weld Smarter.

Reduce downtime and increase productivity with the Millermatic® 255 MIG welder and Multimatic® 255 multiprocess welder.

NEW Millermatic 255 Helps Reduce Downtime

Featuring a simple user interface and a smaller size, the Millermatic® 255 MIG welder maximizes productivity and reduces downtime.

Set up Weld Screen on the Millermatic 255 and Multimatic 255

When using your Millermatic® 255 or Multimatic® 255 in the manual mode, follow these guidelines to customize the weld settings.

Push-Pull Gun Setup On Millermatic 255 or Multimatic 255

Planning to MIG weld aluminum with a Millermatic® 255 or Multimatic® 255 welder? Watch this video to learn how to set up a push pull gun.

Setting up Your Millermatic 255 or Multimatic 255 for MIG

Ready to MIG weld with your new Millermatic® 255 or Multimatic® 255 welder? Follow these steps to get started.

Getting Started With Your Millermatic 255 MIG Welder

With the Millermatic® 255, you can count on years of trouble-free welding. Follow these instructions to set up your new machine.

Millermatic 255 or Multimatic 255 Spool Gun Setup

Setting up your new Millermatic® 255 or Multimatic® 255 for aluminum welding with a spool gun is easy with these instructions.

Advancements in Hobart Self-Shielded Wires Benefit Transmission Pipeline Applications

New Welding Technology Increases Manufacturing Productivity

Today’s welding technology can help companies increase productivity and quality, even when faced with a shortage of welding operators and new materials, such as high-strength steels.

Optimize Results with Multiple Torch Configurations for Submerged Arc Welding System

Multiple torch configurations for a Submerged Arc welding system provide flexibility to best optimize results for your operation.

Out Back Aluminum Welding Relies on Dynasty 280 TIG/Stick Welder for Tough Repair Jobs

Out Back Aluminum Welding is known for pontoon and aluminum boat repair and part fabrication in the Lake of the Ozarks resort region.

K-zell Metals and the AlumaFeed Synergic Aluminum Welding System

K-zell Metals relies on Miller's AlumaFeed Synergic System for welding aluminum components. Benefits are excellent arc starts and aesthetics.

Dedicated Aluminum Welding Systems Minimize Quality Issues

A dedicated aluminum welder, like a Millermatic 350P Aluminum or AlumaFeed can reduce quality risks, and reduce cleanup.

Southwest Welding Eliminates Clutter, Improves Productivity with Wireless Remote Welding Controls

Southwest Welding has found that wireless remote welding hand controls help improve productivity, reduce hassle and eliminate clutter on the jobsite.

H&W Pacific Emergency Vehicle Group Updates Shop with Versatile Welding Equipment from Miller

H&W decided an update in welding equipment was needed to keep up with growing demand for aluminum and stainless materials.

Solutions to Improve Aluminum Weld Quality and Strength

Miller and Hobart offer equipment and filler metal solutions to improve aluminum weld quality, and are showcasing these products at FABTECH 2015.

Pulsing with TIG

Miller Welding Engineer Zack Erndt explains the benefits of using pulse when TIG welding and talks about applications where low and high pulses per second can be used.

Weld Fume Management, Part 2: Optimizing Source Capture

In Part 2 of our series on weld fume management, learn about the best practices for getting the most out of your fume extraction system.

Weld Fume Management, Part 1: Understanding Weld Fume Regulations

In the first of a three part series on establishing proper weld fume management, learn about the nature and types of weld fume.

Weld Fume Management, Part 3: Choosing Respiratory Protection

Part 3 of our series on weld fume management provides valuable information on choosing respiratory protection.

Top Five Reasons to Consider Pulsed MIG Welding

Pulsed MIG welding provides a number of key advantages in welding applications. Jim Wynegar shares 5 reasons to consider Pulsed MIG welding in your operations.

Miller Explains Globular Transfer in MIG Welding

Learn about what globular transfer in MIG welding is and why it occurs in this video from Miller.

Feeder Options Can Help Reduce Jobsite Clutter

Welding operators may question whether the equipment needed for wire processes is durable enough for the field environment.

Selecting the Right Gun for Aluminum Welding

Guns designed specifically for aluminum welding are capable of feeding the soft wire, while also minimizing wire-feeding problems such as bird-nesting.

Introducing the Millermatic 350P Aluminum All-in-One MIG Welder

The Millermatic 350P Aluminum All-in-One MIG welder is the first single- or three-phase power Millermatic that's optimized to weld aluminum.

Miller Welding Helmets Plus MSA Hard Hat Certified Systems

See how quick and easy it is to install either the slotted hard hat adapter or the universal halo adapter and start using your Miller helmet!

Miller T94™ Series Welding Helmets – Headgear Adjustment

Learn how to adjust the Miller T94 Series 4-point suspension headgear system, including tightness, balance and stability, angle, and distance.

Miller Welding Helmets – Auto-Darkening Lens Troubleshooting

A poor battery connection can lead to issues with your Miller Welding Helmet auto-darkening lens. Learn how to easily reset the system and replace the batteries to trouble shoot these issues.

Miller T94™ Series Welding Helmets – Shade 5.0 Side Window Shields

Learn how to install shade 5.0 side window covers on Miller T94™ Series Welding Helmets.

Flux-Cored Welding With Millermatic 255 or Multimatic 255

Learn how to set up your new Millermatic® 255 and Multimatic® 255 to weld with the self-shielded flux-cored process.

Pulsed MIG Welding and Metal-Cored Wire Give Bell Steel Contract-Winning Edge

AGCO Sunflower Increases Profits with Axcess E System from Miller

The AGCO factory realizes significant yearly savings and improved productivity after it employs Miller’s Axcess E with Insight Centerpoint™ software.

Fume Extraction Systems' Increased Capture Area Helps Improve Productivity

Vermeer found additional benefits from the implementation of the Miller FILTAIR™ Capture 5 fume extraction systems.

K-zell Metals Increases Productivity, Quality with Robotic Welding

K-zell Metals added 2 pre-engineered robotic weld cells that helped increase productivity and aggressively bid work.

Miller Robotic Weld Cell Training Simplifies Programming for Manufacturer

After purchasing and installing Miller PerformArc® robotic welding systems, Ariens Corporation of Brillion, Wisconsin encouraged employees to take advantage of the one-week training course provided to enhance their programming skills.

Pure Aluminum Hull Built with Miller Welders: Smoky Mountain Jet Boat Goes for a Ride

Smoky Mountain Jet Boats are assembled using Pulse MIG from Miller welding equipment.

Ariens Gains Productivity, Lowers Maintenance & Operation Costs with Miller Welding Robotic Cells

Ariens Corporation of Brillion, Wis. needed new robotic systems to help continue the production of its high quality outdoor power equipment.

Miller Insight Pipe and Vessel Tracks Weld Data for Improved Quality and Productivity

Team Industries uses Miller® Insight™ Pipe welding intelligence solution in conjunction with the PipeWorx 400.

Miller T94i Welding Helmet Features & Benefits

The T94i™ welding helmet features an ergonomic design that is lighter, improves balance, and alleviates neck torque.

Induction Heating Cuts Preheat Time, Provides Uniform Heating for Swartfager Welding, Inc.

Swartfager Welding has turned to induction heating with ProHeat 35 for many of its preheating, interpass temperature control and stress relieving applications.

MillerWelds Exclusive: Advantages of Pulsed MIG on Aluminum at Greenheck Fan

Greenheck Fan discusses the benefits of Pulsed MIG aluminum welding in aluminum applications in its Wisconsin manufacturing facility.

Smoky Mounatin Jet Boat Relies on Partnership with Miller and Local Distributor for Solutions

Smoky Mountain Jet Boats builds 100% aluminum watercraft. The company turns to Miller for the latest Pulse MIG welding technology to get the job done.

Electroslag Strip Cladding Offers Productivity and Cost Benefits

Submerged Arc Strip Cladding (SASC) and Electroslag Strip Cladding (ESSC) are similar types of Strip Cladding.

Welding Automation Investment Offers Company Fast Payback

Kenosha Metal Products saw a payback of less than one year, along with significant accuracy with Miller's welding automation.