Insight Welding Intelligence™: the Total Welding Data Solution
With an Insight weld monitoring system, you can get more done, produce higher-quality welds and control costs.
Insight Core™ Delivers Visibility to Improve Welding Productivity
Insight Core™ helps measure welding productivity and identify welding costs. No installation is needed with our simple, cloud-based welding information solution that's accessible from any web browser.
Insight Centerpoint™ Ensures Consistent Weld Quality
Insight Centerpoint™ measures productivity, captures and reports welder activities, and helps optimize part production via a real-time operator interface that guides welders through weld sequences, reducing training time and missed welds. This on-premises application can integrate with IIoT solutions and scale to meet your needs.
Find Out Which System Is Right for You
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Insight Core™
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Insight
Centerpoint™
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Installation
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Integrated factory option available for Deltaweld 350/500
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Integrated with Continuum
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X |
X |
Retrofitable to 14-pin compliant Miller power sources
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X |
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Web-browser based: no software required
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PC-Based; Computer in the weld Cell with Welding Operator
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X |
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Key Performance Indicators (KPIs)
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Weld detail: amps, volts, weld duration
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X |
Productivity: arc-on time, wire deposition*
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X |
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All information reported by date/time, work cell, shift and machine
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Quality: evaluates every weld compared to pre-defined threshold limits
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X |
Goals: definable targets to improve arc-on time, deposition*, arc starts
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Business Intelligence Tools/Reports
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Notifications of key events
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All reports capable of exporting to Microsoft Excel-compatible format
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Comparison reports available for any combination of machines and weld cells
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Cost calculator: total cost for wire, gas, electricity, and labor per weld and part
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Multilingual user interface and reporting
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Automatic weld data exporting interface
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| Advanced reports to analyze welds, parts, productivity, and more |
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Advanced Real-Time Process Control
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Part Tracking™/WorkFlow™: visually and sequentially guides operator through weld process; monitors each weld for current, voltage, wire-feed speed, duration and gas flow (optional)
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Energy/heat input calculation for total welded/assembled parts
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| Real-time operator alerts of activities such as over-/under-welding, missing/incomplete welds |
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Data Storage
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| Secure Internet-based data storage
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| Secure On-site data storage
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*Weld deposition data available with Deltaweld and Continuum power sources, ArcAgents with Wire Feed Speed sensors and MPa wire feeders only.