Insight Welding Arc Data Monitoring Solutions

Insight Welding Intelligence™: the Total Welding Data Solution

With an Insight weld monitoring system, you can get more done, produce higher-quality welds and control costs.

Insight Core™ Delivers Visibility to Improve Welding Productivity

Insight Core™ is an easy-to-use welding information solution that gives visibility into your operation so you can improve productivity.

 

Insight Centerpoint™ Ensures Consistent Weld Quality

Insight Centerpoint™ is a real-time welder feedback solution that provides guidance and control within the weld cell to ensure consistent weld quality.

 

Find Out Which System Is Right for You

 

Insight Core™

Insight 
Centerpoint™

Installation

Integrated factory option available for Deltaweld 350/500

X  

Integrated with Continuum

 X  X
Retrofitable to 14-pin compliant Miller power sources
X  

Web-browser based: no software required

X  

PC-Based; Computer in the weld Cell with Welding Operator


 X

Key Performance Indicators (KPIs)

Weld detail: amps, volts, weld duration
X  X
Productivity: arc-on time, wire deposition*
X  X
All information reported by date/time, work cell, shift and machine
X  X
Quality: evaluates every weld compared to pre-defined threshold limits

 X
Goals: definable targets to improve arc-on time, deposition*, arc starts
X  

Business Intelligence Tools/Reports

Notifications of key events
X  X
All reports capable of exporting to Microsoft Excel-compatible format
X  X
Comparison reports available for any combination of machines and weld cells
X  
Cost calculator: total cost for wire, gas, electricity, and labor per weld and part
 X  
Multilingual user interface and reporting
 X  
Automatic weld data exporting interface
    X 
Advanced reports to analyze welds, parts, productivity, and more  
 X

Advanced Real-Time Process Control

Part Tracking™/WorkFlow™: visually and sequentially guides operator through weld process; monitors each weld for current, voltage, wire-feed speed, duration and gas flow (optional)
   X
Energy/heat input calculation for total welded/assembled parts
   X
Real-time operator alerts of activities such as over-/under-welding, missing/incomplete welds    X

Data Storage

Secure Internet-based data storage X  
Secure On-site data storage    X

*Weld deposition data available with Deltaweld and Continuum power sources, ArcAgents with Wire Feed Speed sensors and MPa wire feeders only.

X