Auto Body Welding Solutions - Collision Repair

Auto Body Welding Solutions

Easy-to-use products that help technicians efficiently make great welds

When Auto Body Welding Is Easier, Repairs Are Faster and Better

Auto body repair technicians need to do great work quickly and efficiently. But complicated welders add unproductive time — and make it harder for technicians to do quality work. Count on Miller for easy-to-use products that make high-quality welds. Designed around people, Miller® welders have intuitive user interfaces and timesaving features, delivering legendary performance for welds that meet all industry standards.

Need assistance finding the right equipment for your shop? A Miller product specialist is ready to help.

 

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Auto Repair Knowledge Center

TIG Brazing With Silicon Bronze

Welder/fabricator Josh Welton of Brown Dog Welding explains how to use silicon bronze when TIG brazing.
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Silicon Bronze MIG Brazing Basics

Learn the basics of MIG brazing silicon bronze, including the advantages and disadvantages, where this process can be used, and how to properly set up your welder for the process.
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Learn How Aluminum and Lightweight Materials are Changing Auto Body Repair

Changing fuel economy standards and materials used in vehicle design are placing new demands on collision repair shops.
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How to Optimize Plasma Cutter Performance

Learn the best practices that will improve your plasma cutting skills, regardless of material or thickness.
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Let the Brown Dog Weld

Josh Welton is a welder by trade. He struck his first arc in November 2002, when he served as a millwright apprentice for Chrysler. “I never grew up thinking I was going to be a welder,” says Welton. “I hired in as a millwright, went through the training, struck an arc and was like ‘This is what I want to do. I want to weld.’”
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How to TIG Weld Aluminum, Plus MIG Weld, With One Multiprocess Welder

The Dynasty® 280 DX Multiprocess welder provides portability and ultimate versatility to weld many different materials.
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Ron Covell Reviews the Dynasty 210 DX TIG Runner with Wireless Package

Ron Covell, owner of Covell Creative Metalworking in Freedom, provides a product review on the Miller Dynasty 210 DX TIG Runner with Wireless Package.
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Proper Shielding Gas Coverage Is Key to Success in GTAW

Proper shielding gas coverage is critical to achieving high-quality results in GTAW applications.
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Tips for Welding Sheet Metal With MIG or TIG

Learn why MIG, pulsed MIG, TIG and pulsed TIG are the ideal choices when welding sheet metal.
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8 Tips for Using a Plasma Cutter in Custom Car Builds

Ensure proper plasma cutter settings with a sample cut and use faster travel speeds for cleaner cuts. Read more plasma cutting tips.
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Tips for Engine Repair Welding on 4 Common Materials

Choose the right filler metal and follow key best practices to overcome the welding challenges presented by some materials.
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Pulsing with TIG

Miller Welding Engineer Zack Erndt explains the benefits of using pulse when TIG welding and talks about applications where low and high pulses per second can be used.

How to Change Consumables on Your MDX™ MIG Gun

Learn how to change the nozzle, contact tip, gas diffuser or liner on your MDX-100 or MDX-250 MIG gun.

How to Reinstall a Trimmed Liner in Your MDX™ MIG Gun

Learn how to reinstall a trimmed liner in your MDX-100 or MDX-250 MIG gun.

How to Replace Your MDX™ MIG Gun’s Handle, Switch and Neck

Learn how to replace the handle, switch or neck on your MDX-100 or MDX-250 MIG gun.

Auto-Line Technology Reduces Error and Maximizes Portability and Weld Quality

Wolfpack Motorsports relies on Auto-Line™ technology in their Dynasty® 280 DX for consistent welds around the shop.

Postflow when TIG Welding

Learn about the value of postflow and what to look for if postflow is not set properly. Without proper settings the tungsten and even the weld could become contaminated.

Proper Cleaning Techniques Tied with Balance Control

Miller welding engineer explains how balance control can be adjusted based on the cleaning prior to welding. Having a clean surface allows you to increase your balance control.

Applications for AC Frequency Adjustments

Learn when to use a low frequency setting versus when to use a high frequency setting.

Rick's Restoration Relies on Miller Pro-Set Feature

Tyler Dale and the rest of the team at Rick’s Restoration utilizes the Pro-Set™ feature on their Miller® TIG welders in the shop.

Josh Welton Completes COE Patch Panel Repair with Millermatic 211 MIG welder

Josh Welton of Brown Dog Welding completes a patch panel repair using the redesigned Millermatic 211 MIG welder and Digital Infinity™ welding helmet.

Miller Spectrum 375 X-TREME Plasma Cutter - Removing Brackets Demo

See the Spectrum 375 X-TREME plasma cutter in action removing brackets on a vehicle frame.

MIG Welding Basics for Farm and Automotive Repairs

Placing the focus on MIG technique, Ort's useful comments are applicable for many garage applications involving farm and auto repairs.

Welders

Product image of a Millermatic® 141

Millermatic® 141

(951601)
  • Handles traditional MIG and MIG brazing for multiple weld types: butt joints, splices, lap joints, t-joints and plug/spot.

  • Welds material up to 3/16-in. (4.8-mm) thick.

  • Offers Auto-Set™ technology: a breakthrough control that automatically sets the welder to the proper parameters.

  • Uses 120V input power, creating flexibility to use in any location.

  • Includes welder, 6.5-ft. power cord, 10-ft. MDX™ MIG gun, 10-ft. work cable, 2-lb. spool of 0.8-mm steel wire, regulator, consumables and cart.

Download Spec Sheet

 

Product image of a Millermatic® 211 Auto

Millermatic® 211 Auto Package

(951715)
  • Handles traditional MIG and MIG brazing for multiple weld types: butt joints, splices, lap joints, t-joints and plug/spot.

  • Welds material up to 3/8-in. (9.5-mm) thick.

  • .024-in./0.6-mm to .035-in./0.9-mm wire size capabilities.

  • 120/240V, single-phase input power.

  • Advanced Auto-Set™ technology to eliminate guesswork when setting weld parameters.

  • Includes welder, 6.5-ft power cord, 10-ft MDX™ MIG gun, 10-ft. work cable, 10-lb. spool of 0.8-mm steel wire, regulator, power extension cord, consumables, cover and cart.

Download Spec Sheet

Product image of a Millermatic® 212

Millermatic® 212

(907405)
  • Handles traditional MIG and MIG brazing for multiple weld types: butt joints, splices, lap joints, t-joints and plug/spot.

  • Welds material up to 3/8-in. (9.5-mm) thick.

  • .024-in./0.6-mm to .035-in./0.9-mm wire size capabilities.

  • 208/220/230/240V, single-phase input power with line voltage compensation allows +/-10% variation without impacting output.

  • Auto-Set™ technology for no hassles finding the right weld parameters: Just set the wire diameter and material thickness, then start welding.

  • Includes welder, 7-ft. power cord, 15-ft. MDX™ MIG gun, 10-ft. work cable, regulator and consumables.

Download Spec Sheet

Product image of a Millermatic® 255 Auto

Millermatic® 255 Auto Package

(951821)
  • Synergic welder that handles traditional MIG, MIG brazing and pulsed MIG to weld steel, silicon bronze and aluminum; multiple weld types: butt joints, splices, lap joints, t-joints and plug/spot.
  • Welds material up to 1/2-in. (13-mm) thick.

  • .023-in./0.6-mm to .047-in./1.2-mm wire size capabilities.

  • 208/220/230/240V, single-phase power input.

  • Easy-to-use LCD interface and Auto-Set™ Elite technology for quick weld starts: Just set wire and gas type, wire diameter and material thickness.

  • Includes welder, 10-ft. power cord, 15-ft. MDX™ MIG gun for steel, 10-ft. MDX™ MIG gun for silicon bronze, 12-ft. Bernard® MIG gun for aluminum, 10-ft. work cable, 10-lb. spool of 0.8-mm steel wire, 5-lb. spool of 0.9-mm silicon bronze wire, 5-lb spool of 1.2-mm aluminum wire, regulator, consumables, cover and dual cylinder cart.

Download Spec Sheet

Product image of a Multimatic® 215

Multimatic® 215

(907693)
  • Multiprocess welder handles traditional MIG, MIG brazing, DC stick and DC TIG to weld steel, stainless steel and aluminum; multiple weld types: butt joints, splices, lap joints, t-joints and plug/spot.

  • Welds material up to 3/8-in. (9.5-mm) thick for MIG and stick, 3/16-inch (6.4-mm) thick for TIG.

  • .024-in./0.6-mm to .035-in./0.9-mm wire size capabilities.

  • 120/240V, single-phase power input.

  • Auto-Set™ technology makes the welder easy to use; LCD interface for simple setup.

  • Includes welder, 6.5-ft. power cord, 10-ft. MDX™ MIG gun, 13-ft. stick electrode holder, 10-ft. work cable, 2-lb. spool of 0.8-mm steel wire, regulator and consumables.

Download Spec Sheet

Product image of a Multimatic® 220 AC/DC

Multimatic® 220 AC/DC

(907757)
  • Multiprocess welder with MIG, DC stick, AC TIG and DC TIG capability for steel, stainless steel and aluminum.

  • Welds material up to 3/8-in. (9.5-mm) thick for MIG and stick; 1/4-in. (6.35-mm) thick for TIG.

  • .024-in./0.6-mm to .035-in./0.9-mm wire size capabilities.

  • 120/240V, single-phase power input.

  • Auto-Set™ technology makes the welder easy to use; LCD interface for simple setup.

  • Includes welder, 6.5-ft. power cord, 10-ft. MDX™ MIG gun, 13-ft. stick electrode holder, 12.5-ft. TIG torch, 20-ft. foot pedal, 10-ft. work cable, 2-lb. spool of 0.8-mm steel wire, regulators, and consumables.

Download Spec Sheet

Product image of a Diversion™ 180

Diversion™ 180

(907627)
  • Easy to use; AC/DC TIG capability for fine welding on aluminum, steel and stainless steel.

  • High-frequency, non-contact arc starts to eliminate contamination of tungsten and material.

  • 120/208/240V, single-phase power input.

  • Includes welder, 8-ft. power cord, 12.5-ft. TIG torch, 20-ft. foot pedal, 12-ft. work cable and regulators.

Download Spec Sheet

Product image of a Thunderbolt® 210 DC

Thunderbolt® 210 DC

(907722)
  • Ideal for outdoor repairs.

  • Hot Start™ technology provides easy, quick and reliable arc starts.

  • 220/230/240V, single-phase power input.

  • Includes welder, 10-ft. power cord, 10-ft. electrode cable and cable pouch.

Download Spec Sheet

Product image of a Spectrum® 625 X-TREME™

Spectrum® 625 X-TREME™ 

(907579)
  • Cuts up to 5/8-in. (154.9-mm) thick mild steel.

  • Ideal for cutting steel, aluminum and ultra-high-strength steels (UHSS).

  • 120/240V, single-phase power input.

  • Requires 6 cfm of airflow at 90 psi.

  • Includes cutter, 12-ft. power cord, 12-ft. torch, consumables and carrying case.

Download Spec Sheet

Products meet the OEM requirements for welding.

Safety Gear

Digital Performance™ Series: ’64 Custom™

Digital Performance™ Series: ’64 Custom™

(282002)
Digital Infinity™ Series: Relic™

Digital Infinity™ Series: Relic™

(280051)
Digital Elite™ Series: Vintage Roadster™

Digital Elite™ Series: Vintage Roadster™

(281004)
Digital Elite™ Series: Raptor™

Digital Elite™ Series: Raptor™

(281007)

MIG Gloves

LARGE (279875)
EXTRA LARGE (279876)

 

Multitask Gloves

SMALL (263352)
MEDIUM (263353)
LARGE (263354)
EXTRA LARGE (263355)
Product image of a leather jackets

Leather Jackets

SMALL (273212)
MEDIUM (273213)
LARGE (273214)
EXTRA LARGE (273215)
EXTRA-EXTRA LARGE (273216)

Accessories

MDX™ 100 

(1770028)
  • 10-ft. MIG gun for .030-in. (0.8-mm) – .035-in. (0.9-mm) wire sizes.

  • Used with Millermatic® 141, Millermatic® 211 Auto, Multimatic® 215 and Multimatic® 220 AC/DC welders.

MDX™ 250

(1770037)
  • 15-ft. MIG gun for .030-in. (0.8-mm) – .035-in. (0.9-mm) wire sizes.

  • Used with Millermatic® 212 and Millermatic® 255 Auto welders.

Spoolmate™ 100  

(300371)
  • 12-ft. work length for welding aluminum wire.

  • Used with Millermatic® 141, Millermatic® 211 Auto and Multimatic® 215 welders. Necessary regulator/flowmeter with hose sold separately.

Spoolmate™ 200  

(300497)
  • 20-ft. work length for welding aluminum wire.

  • Used with the Millermatic® 212 welder. Necessary regulator/flowmeter with hose sold separately.

Weldcraft™ A-150  

(WP1712RDI25)
  • 12.5-ft. work length with diamond grip.

  • Used with Multimatic® 220 AC/DC and Diversion™ 180 welders. 6011 electrodes and 3/32" x 18" bronze rods sold separately.

 

Protective Cover for Millermatic® 141
and 211 Auto; Multimatic® 215

(301262) 

Protective Cover for Millermatic® 212

(195142) 

Protective Cover for Multimatic® 220

(301524) 

Protective Cover for Millermatic® 255 Auto

(301521) 

Small Frame Cart for Millermatic® 141 and 211 Auto; Multimatic® 215; Diversion™ 180

(301239) 

Small Frame Cart, Dual Cylinder for
Multimatic® 220

(951770)



Need assistance finding the right equipment for your shop? A Miller product specialist is ready to help.

 

GET HELP >