Trailblazer® 302 Air Pak Engine-Driven Welder | MillerWelds

Trailblazer® 302 Air Pak™

907549001
Powerful all-in-one tool is designed for repair and construction with unbeatable multiprocess weld quality, integrated rotary screw air compressor, 13,000 watts of generator power for tools, and the battery charger jump start.
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Base Model
907549001

GFCI, Electric Fuel Pump, Cooler/Separator
907549003

GFCI, Electric Fuel Pump
907549

Spec Sheet (ENG)

Features

Four Tools In One
Professional welding performance in all processes with the best welding arc in its class. 13,000 watt generator, 31 CFM rotary screw air compressor, and 12-24-volt battery charger/ jump starter.
Four Tools In One
Professional welding performance in all processes with the best welding arc in its class. 13,000 watt generator, 31 CFM rotary screw air compressor, and 12-24-volt battery charger/ jump starter.
Superior Arc Performance
The best arc performance and multi-process versatility: Four preset DIG settings (Stick) to make the arc softer or stiffer depending on electrode and operator preference. Adaptive Hot Start (Stick) ensures easy arc starts regardless of operator technique. Excellent MIG/FCAW arc performance to run smoothly with solid and flux-cored wires. Lif Arc, TIG with Auto-Crater and Auto-Stop. Lift Arc minimizes/eliminates contamination when starting, Auto-Stop prevents arc flare at the arc end and Auto-Crater eliminates the need for a remote control by automatically ramping down amperage at the end of a weld to fill in the crater. DC Stick: 25-300 A DC TIG: 10-300 A AC TIG/Stick: 10-225 A MIG/FCAW: 13-35 V, 350 A
Superior Arc Performance
The best arc performance and multi-process versatility: Four preset DIG settings (Stick) to make the arc softer or stiffer depending on electrode and operator preference. Adaptive Hot Start (Stick) ensures easy arc starts regardless of operator technique. Excellent MIG/FCAW arc performance to run smoothly with solid and flux-cored wires. Lif Arc, TIG with Auto-Crater and Auto-Stop. Lift Arc minimizes/eliminates contamination when starting, Auto-Stop prevents arc flare at the arc end and Auto-Crater eliminates the need for a remote control by automatically ramping down amperage at the end of a weld to fill in the crater. DC Stick: 25-300 A DC TIG: 10-300 A AC TIG/Stick: 10-225 A MIG/FCAW: 13-35 V, 350 A
Independent Weld/Generator Power
Delivers an industry-leading 13,000 watts of peak generator power independent of weld settings—enough to power a Spectrum® 875 plasma cutter, and provide air for plasma cutting at the same time. (Rated 5/8" mild steel)
Independent Weld/Generator Power
Delivers an industry-leading 13,000 watts of peak generator power independent of weld settings—enough to power a Spectrum® 875 plasma cutter, and provide air for plasma cutting at the same time. (Rated 5/8" mild steel)
Rotary Screw Compressor
Quiet and durable rotary-screw compressor delivers 31 CFM at 80-160 psi of air at 100% duty cycle while rated at 104° F.  It offers an average of three times the service life of traditional reciprocating compressors. Produces air when you need it; no more down time waiting for an external tank to fill. Airflow can be selected depending on tool requirements. Front panel air pressure adjustment makes it simple to dial in the correct air pressure for specific applications (80-160 psi)
Rotary Screw Compressor
Quiet and durable rotary-screw compressor delivers 31 CFM at 80-160 psi of air at 100% duty cycle while rated at 104° F.  It offers an average of three times the service life of traditional reciprocating compressors. Produces air when you need it; no more down time waiting for an external tank to fill. Airflow can be selected depending on tool requirements. Front panel air pressure adjustment makes it simple to dial in the correct air pressure for specific applications (80-160 psi)
A Battery Charger/Jump Starter
Selectable 12- or 24-volt battery charging capability providing up to 450 amps for jump-starting. Conveniently located on the front panel.
A Battery Charger/Jump Starter
Selectable 12- or 24-volt battery charging capability providing up to 450 amps for jump-starting. Conveniently located on the front panel.
Lower Fuel Consumption and Emissions
Air compressor, welder and generator are all run with one engine, reducing emissions and reducing fuel consumption up to 50%.
Lower Fuel Consumption and Emissions
Air compressor, welder and generator are all run with one engine, reducing emissions and reducing fuel consumption up to 50%.
Requires Half the Space
Takes only half the bed space of a separate engine-driven air compressor and welder, freeing up 50% more room on your truck for equipment and supplies. The Trailblazer 302 Air Pak offers up to 25% less axle weight for payload advantage.
Requires Half the Space
Takes only half the bed space of a separate engine-driven air compressor and welder, freeing up 50% more room on your truck for equipment and supplies. The Trailblazer 302 Air Pak offers up to 25% less axle weight for payload advantage.
Easy to Service
Side and top access doors make it fast and easy to reach engine and air compressor compartments. Digital maintenance meters automatically track hours and service schedules.
Easy to Service
Side and top access doors make it fast and easy to reach engine and air compressor compartments. Digital maintenance meters automatically track hours and service schedules.

Not Included

  • Weld leads

Specifications

Processes

Air Carbon Arc Cutting and Gouging (CAC-A)
Flux Cored (FCAW)
MIG (GMAW)
Stick (SMAW)
TIG (GTAW)
Plasma (PAC)
Compressed Air

General Specifications

Title Trailblazer® 302 Air Pak™
Industries Interests Construction
Farm and Ranch
Infrastructure
Maintenance and Repair - Field Operations
Manufacturing
Mechanical Contracting
Work / Service Trucks
Pipe Fabrication / Construction
Railcar
Cross Country Pipeline
Engine Brand Kohler
Engine Idle Speed 2400 RPM
Engine Weld Speed 3600 RPM
Fuel Tank Size 12 Gallon
Fuel Type Gasoline
Horsepower 27 hp
Weldable Metals Aluminum
Steel
Stainless Steel
Rated Output CC/AC 200 A at 25 V, 60% Duty Cycle
CC/DC 280 A at 32 V, 100% Duty Cycle
CV/DV 350 A at 32 V, 60% Duty Cycle
300 A at 32 V, 100% Duty Cycle
Single Phase Generator Continuous Power 11000 W
Single Phase Generator Peak Power 13000 W
Sound Rating 73.4 dB @ idle and 81.2 db @ weld dB
Current Type AC / DC
Amperage Range 10 - 300
Portability Lift Eye (Standard)
Running Gear / Cart (Optional)
Trailer (Optional)
Weld Output CC / CV
Net Width 20 in
Net Height 34.5 in
Net Length 59.625 in
Net Weight 771 lbs
Warranty 3 Years
Engine Warranties
Miller's True Blue Warranty

Accessories

300379
Trailblazer® 302 Air Pak™ Protective Cover

Adapter Cord Full KVA 300517
Bobcat™ / Trailblazer® / Big Blue® Full KVA Adaptor Cord

NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120-240-volt plug to common Millermatic® and Spectrum® 240-plus. For use with Bobcat™ / Trailblazer® / Big Blue® (except 400 and 500 CC).
300420
Air Cooler with Separator for Trailblazer® 302 Air Pak™

Cools and removes moisture from the air supply. Designed for use above 32 degrees Fahrenheit (0° C). Bypass in colder temperatures.

300422
25-foot Battery Charge / Jump Start Cables with Plug

For the Bobcat™ 200 Air Pak™, EnPak® A28, EnPak A30 or any Trailblazer® featuring Battery Charge / Crank Assist

Resources

Literature

Trailblazer 302 Air Pak FAQs

Truck Installation Diagram (PDF) Truck Installation Diagram (DWG)

Articles

Stick Welding for Equipment Repair: Electrodes, Equipment and Technique
Whether you own one piece of equipment or 100, that equipment is going to break and it's likely you'll have to make a weld or two to get it back up and running. This article looks specifically at your material and equipment options for making Stick welding repairs in the field.
Selecting an Engine-Driven Welder Generator for Structural Steel
Whether Stick or Flux Cored welding, there are a number of variables to take into consideration when selecting a welder for structural steel applications.
The Basics of Field Welding Repair on Construction Equipment
Learn about the essential steps to field repair: Cutting and removal, preparation of the new joint/part, and welding and cleanup.

Videos

Trailblazer 302 Air Pak Meets Critical Air Compressor Needs for Team Elmer's
To help meet the many repair and service needs in the field, Team Elmer’s relies on the all-in-one Trailblazer 302 Air Pak...
Trailblazer 302 Air Pak Maximizes Productivity and Provides Space Savings for Team Elmer's
To help meet the many repair and service needs in the field, Team Elmer’s of Traverse City, Michigan, relies on the...
Miller Trailblazer 302 Air Pak and Coastal Steel Inc.
President of Coastal Steel talks about how the Trailblazer 302 Air Pak™ is a great machine for Strucural Steel.

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Reviews & Ratings