Copilot | MillerWelds

Works Anywhere You Do

The New Copilot™ Builder™ System

The Copilot™ Builder™ brings customized automation to your shop so you can maximize your workforce and profitability. Its welder-centric design is easily reconfigurable to meet your needs, and its advanced user interface is simple to learn for welders of any skill level.

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Explore the Copilot™ Family

Copilot™ and Copilot™ Builder™ are our entry-level welding systems, designed for intuitive ease of use for various skill levels who are new to robotic welding. They include advanced features to tackle more challenging welding applications and come in both air-cooled and water-cooled versions.

There’s no complex software to learn, no barriers to training new operators and no reason not to take your employees to the next level. With these machines, advancing their skills doesn't have to be complicated.

Learn which Copilot cobot system will best accommodate your unique configuration.

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Product Lineup

Compare Features and Find the Right Copilot™ for You

Copilot™ Copilot™ Builder™
Table 48" x 48" User provided
Portability Caster wheels and fork pockets Fork pockets and lifting strap
Reconfigurable Purpose-built for use with table provided—adjustable arm locations Purpose-built for deconstructing and reconfiguring components, including arm to be customized to your weld applications and environment
Power Supplies Auto Deltaweld™ and Auto-Continuum™ Auto Deltaweld™
Heat and Duty Cycle

Air-cooled and water-cooled versions available
Advanced Processes

AccuPulse™ pulsed deposition and Regulated Metal Deposition (RMD™) short arc
Standard Features

AccuGuide™ Precision Joystick and IntelliSet™ Weld Setting Manager
Advanced Features

Touch sensing, seam tracking and multipass
Training and Support

Video-supported online training modules with programming tips and how-to instructions on unique welding challenges. 24/7 customer service phone line.

 

Advantages of Copilot™ Cobot Automated Welding Systems

Automated welding is now easier and more customizable than ever. Miller welding cobots are made to amplify your workforce from day one. With intuitive, easy-to-use controls, both the new Builder™ and the existing Copilot™ remove the difficulty and add the precision that automated welding is known for. There's no complex software to learn, no barriers to training new operators and no reason not to take your employees to the next level.

  • Easy to use: Simple to learn and operate, Copilot™ cobot removes complexity so welders of all skill levels can be up and running within hours.
  • Improved quality: Welds are consistent and repeatable, reducing the need for rework.
  • Increased throughput: Quick changeovers for high-mix, low-volume parts keep up with production demands.

See the AccuGuide™ and Intelliset™ Difference

Features that Differentiate the Copilot™

 

  • Precise welds: AccuGuide™ Precision Joystick provides fingertip control for pinpoint torch positioning and perfect weld setting.

  • Intuitive controls: IntelliSet™ Weld Settings Assistant provides the simpler, more intuitive interface, and the software empowers welders of any skill level.  

  • Touch sensing: Detects the location of a welding workpiece through voltage sensing and programmed torch sweeps. The welding wire acts as a probe to search for the part and then applies a shift value to the original location of the part. Overcome challenges like poor part alignment, bad joint fit-up and inconsistent joint geometry.

  • Seam tracking: The robot weaves across the joint, calculating the average amperage, and then adjusts its position based on the live amperage feedback. Reduce the effects of part distortion, variation from part to part and inconsistent joints.

 

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Additional Resources

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Components and Accessories

Our portfolio of automation products includes everything you need to speed up your weld processes, reduce spatter, achieve better arc starts, improve cycle time, increase machine utilization and more.

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Automation Consumables

Ensure high-quality, consistent welds in your automated processes with Hobart® filler metals. Engineered for performance and backed by expert technical support, our solutions help maximize efficiency and weld integrity.

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Support and Training

We offer comprehensive support and training resources to help you take advantage of the benefits of automated welding solutions. Our programs are designed to help you quickly master the technology and continuously improve your skills.

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Real Customers. Real Reviews.

 

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It’s very simple. There’s not a lot of bells and whistles that make it confusing. It’s straightforward and you’re literally welding in minutes. 

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— Andy Horst,
Manufacturing Engineer at Franklin Fueling Systems