SubArc DC Digital - Welding Power Sources - MillerWelds

SubArc DC 650 Digital

907622
Digital Series of power sources, interface controls and accessories include digital control and communication electronics designed to improve weld performance and simplify the integration of the equipment in more advanced applications.
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DC 650

DC 800

DC 1000

DC 1250

Spec Sheet (ENG)

Features

Miller's SubArc DC Series
Miller's SubArc DC Series, transformer/rectifier power sources combine high efficiency with the highest reliability. These machines feature a highly reliable thyristor power regulation. Newly designed digital control and communication electronics improve weld performance and simplify the integration of the equipment in more advanced applications.
Low-voltage accessory operation and improved environmental protection
The new Digital Series accessories are powered with 24 VAC control voltage from the power source. All power sources, interface controls and wire drives are IP-23 rated providing a high level of protection for harsh environments.
Easy to integrate
Our new SubArc power sources are easy to integrate by using a standard Modbus® connection. Different levels of integration are possible, from simple remote operation to more complex automated systems.
Easy paralleling
Easy Paralleling of two machines to increase maximum welding current is simply done by connecting the paralleling cable from the first unit to the second unit. Daisy chaining multiple machines to gain higher output is done in the same way. No special tools, laptop or software needed... plug and play.
Easier setup and operation
The SubArc Digital Series Interface controls recognize the power source and wire drive connected, and automatically configure the system for proper operation.
Easy-to-understand interface
The easy-to understand interface provides the operator with the necessary controls to set process parameters and control output.
Improved flux delivery system
Our new SubArc Flux Hopper utilizes a flux valve mechanism that assures continuous delivery of flux to the arc. The unique valve design provides a barrier between the flux and actuation device to prevent jamming of the solenoid actuator due to dust and debris. A sight glass is provided on the front of the flux hopper allowing the weld operator to visually monitor the remaining flux in the hopper.
Insight Core™ Capable
Insight Core™ is a flexible, internet-based industrial welding information management solution that can help your operation be more competitive and profitable by delivering accurate, decision-ready information about welding processes.  Learn More

Specifications

Processes

Air Carbon Arc Cutting and Gouging (CAC-A)
Electroslag (ESW)
Submerged Arc (SAW)

General Specifications

Title SubArc DC 650 Digital
Industries Interests Railcar
Shipbuilding
Pressure Vessel
Pipe Fabrication / Construction
Fabrication
Manufacturing
Output Voltage Range 20 V - 44 V
Weldable Metals Steel
Stainless Steel
Carbon Diameter 3/8 in (9.5 mm)
Input Voltage 220/230/240 V
575 V
460/480 V
Input Phase 3-Phase
Input Hz 60 Hz
Current Type DC
Amperage Range 50 A - 815 A
Net Width 23 in
Net Height 30 in
Net Length 38 in
Net Weight 593 lbs
Warranty 3 Years
Miller's True Blue Warranty
Portability Lift Eye (Standard)
Rated Output 650 A at 44 V, 100% Duty Cycle
Weld Output CC / CV

Accessories

SubArc Interface Digital
SubArc Interface Digital

SubArc Digital interfaces offer reliability, flexibility, and performance with their ability to interface with DC, CC/CV power sources having remote contactor and output control capabilities.
SubArc Control Cable 260622
SubArc Control Cables

Cables to connect the SubArc Interface Digital to SubArc Digital Series power sources.
SubArc Parallel Cable 260775
SubArc Parallel Cable, 15ft.

SubArc specialty cables for tandem, parallel and Insight Core

SubArc Remote Pendant Digital 301424
SubArc Remote Pendant Digital

Resources

Literature

Submerged Arc Welding Equipment Catalog

Petrochemical Brochure

Articles

Submerged Arc Welding
Improving Productivity in Submerged Arc Welding Applications
By increasing travel speeds, reducing weld passes and minimizing arc-off activities, it is possible to improve productivity in the submerged arc welding (SAW) process. Joint design, polarity, torch configuration and flux/wire selection also play a critical role in helping companies get ahead.
Georgia Machine Shop Triples Deposition Rate with Submerged Arc System and Metal-Cored Wire
Seeking greater productivity and efficiency, especially on larger weld build-up jobs that could take days or even weeks to complete, Capital City Machine Shop knew it needed a new submerged arc welding (SAW) solution. Capital City’s investment in two SubArc AC/DC 1000 Digital welding power sources, coupled with a switch to Hobart® metal-cored wire, resulted in productivity increases of 240 percent on some jobs and deposition rates triple what they experienced with their previous system from another manufacturer.
Advantages of Cored Wire in Submerged Arc Welding Applications
Understanding the important roles of the flux and wires can help companies realize the full potential of the submerged arc welding (SAW) process. The numerous advantages SAW offers for productivity and weld quality — especially when paired with cored wire specifically formulated for the process — make the investment one to consider for many heavy industrial applications.

Videos

Advantages of Cored Wire in Submerged Arc Welding Applications
Understanding the Submerged Arc welding process and importance of flux and wire consumables can help an operation realize...
Optimize Results with Multiple Torch Configurations for Submerged Arc Welding System
Multiple torch configurations for a Submerged Arc welding system provide flexibility to best optimize results for your...
Electroslag Strip Cladding Offers Productivity and Cost Benefits
Submerged Arc Strip Cladding (SASC) and Electroslag Strip Cladding (ESSC) are similar types of Strip Cladding.

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