DIY Welding Project: Bird Feeder [Guide]

STEP ONE:

Print patterns at 1:1 scale at a local print shop and attach them to the square tubing using spray adhesive.

STEP TWO:

Using a metal bandsaw or a cut-off disc, cut out the patterns. If using the bandsaw, cut the pattern from one side — do not rotate the tube — to make sure everything is symmetrical. Using a grinder or belt sander, smooth and round the edges and remove the patterns with WD-40 and alcohol.

STEP THREE:

If you want a replaceable wood floor, you can make it simple or complex. I used 3/4"-thick plywood with cedar end caps to warm up the look of the steel. Glue the wood pieces and clamp together.

STEP FOUR:

Verify the fit of the pieces and mark the areas you want to bevel before welding. This will ensure good penetration for the welds.

STEP FIVE:

Bevel the areas you marked in the previous step and then weld the roof together using the Multimatic 220 AC/DC.

STEP SIX:

Before welding the body of the bird feeder, determine if your bird feeder will be mounted to a post or hanging. If mounting, drill the holes on the bottom template pattern for the fasteners. I drilled extra holes for drainage as well.

STEP SEVEN:

Finish welding the bird feeder body and bottom together, and if you choose, grind the

seams using a 60 grit flapper disc.

STEP EIGHT:

If you are mounting the bird feeder to a post, weld the 2-1/2" section of square tubing to the bottom of the feeder so it slides onto the post. You can also screw it into the post for a more secure bird feeder.

STEP NINE:

Once everything is welded, add small tabs under the roof to keep it in the correct position for a tight fit. The roof will be removable to add the bird seed.

STEP TEN:

Paint or keep the steel finish and mount or hang your bird feeder. My feeder holds a little over a quart of bird seed.