Hercules™ Robotic MIG Welding System | MillerWelds
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Boldly Go Beyond the Welding Productivity You Thought Was Possible

The Hercules™ single-wire, high-deposition, automated MIG welding system significantly boosts welding productivity rates without the expense of adding more weld cells. Only the Hercules system can deliver a gain of up to 30% or more in deposition rates and up to 30% or more in productivity with no loss of weld quality — making you more productive, competitive and profitable.


Learn how the Hercules™ automated MIG welding system can work for you.
Contact the Hercules Team at MWASales@MillerWelds.com


INCREASE DEPOSITION RATES AS MUCH AS 30% OR MORE

Get welding deposition rates that beat your current single-wire GMAW system by as much as 30% or more. Time and again, the Hercules MIG welding system delivers higher welding deposition rates than our customers thought possible — even customers who believed they were at the forefront of high-deposition welding with a “state of the art” system.

IMPROVE WELDING THROUGHPUT WITHOUT RISKING WELD QUALITY

Compared to your current solid wire or metal-cored wire process, the Hercules MIG welding system can improve welding throughput by up to 30% or more — all while delivering the same weld bead profiles, heat-affected zones and weld integrity.

ELIMINATE WELDING BOTTLENECKS, UNLOCK UNUTILIZED CAPACITY

With the Hercules system, welding will no longer be the bottleneck slowing your productivity. It unlocks capacity that’s currently unutilized, all without adding more weld cells — which require additional floor space or brick and mortar. In many cases, the Hercules MIG welding system doesn’t require all-new automation, allowing you to use equipment that’s currently in place.




Hercules™ System Components: Boldly Working Together

Developed by Miller, Hobart and Tregaskiss, the revolutionary Hercules MIG welding system combines Miller® power source and wire-feed technology, a unique Tregaskiss® torch and a specialized Hobart® metal-cored wire. Together, they boldly go beyond the welding productivity rates you thought were possible.
Miller Power Sources and Hercules Drive with Robot

Miller® Power Sources and Hercules™ Drive

An Auto-Continuum® and XMT® 450 power source work with the Hercules Drive. Together, they deliver the big amperage and fast, precise wire-feeding the Hercules MIG welding system requires.
Tregaskiss Hercules Torch

Tregaskiss® Hercules™ Torch

The Tregaskiss Hercules torch has dual contacts that allow two sources of power input, which are crucial for the high-deposition process. Created specifically for the Hercules MIG welding system, this torch's water-cooled design maximizes electrical conductivity and optimizes filler metal delivery.
Hobart metal-cored wire

Hobart® FabCOR® Hercules™ Metal-Cored Wire

Formulated exclusively for the Hercules system, FabCOR Hercules is the only metal-cored wire that can accommodate faster travel speeds to deliver the Hercules system's higher deposition rates and extraordinary productivity.

Resources

High Potential: The Hercules MIG Welding System

The Hercules single-wire, high-deposition, automated MIG welding system

Hercules™ SYSTEM Spec Sheet

Hercules Spec Sheet Preview

FabCOR® Hercules™ SPEC SHEET

FabCOR Hercules Spec Sheet Icon

Hercules™ MIG Gun Spec Sheet

Hercules MIG Gun Spec Sheet Icon