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Copilot™

The Copilot™ Builder™ brings customized automation to your shop so you can maximize your workforce and profitability. Its welder-centric design is easily reconfigurable to meet your needs, and its advanced user interface is simple to learn for welders of any skill level.

A Flexible Foundation for Smarter Welding Automation

The Copilot™ family makes robotic welding easy to adopt and flexible to grow. Copilot™ and Copilot™ Builder™ deliver intuitive operation and advanced capabilities without the complexity typically associated with robotic systems.

Built on the same user-friendly foundation, the Copilot platform will soon include expanded options for more specialized applications. Copilot Builder with a FANUC CRX 30 arm supports larger weldments and FANUC-based standardization with extended reach and improved precision. Copilot Builder with an aluminum optimized gun and advanced software features provides consistent wire feeding and greater control to help improve aluminum weld quality.

Across every configuration, Copilot systems are designed to be easy to learn, easy to operate and ready to scale, supporting today’s production needs while fitting into a long-term automation strategy.

Explore the Copilot family to find the system that fits your workflow today — and grows with you tomorrow.

Copilot™ Builder™: Works Anywhere You Do

Copilot™ Builder™: Works Anywhere You Do

Features that Differentiate the Copilot™

Automated welding is now easier and more customizable than ever. Miller® welding cobots are made to amplify your workforce from day one. With intuitive, easy-to-use controls, both the new Builder™ and the existing Copilot™ remove the difficulty and add the precision that automated welding is known for. There's no complex software to learn, no barriers to training new operators and no reason not to take your employees to the next level.

Precise Welds

The AccuGuide™ Precision Joystick provides fingertip control for pinpoint torch positioning and perfect weld setting.

Intuitive Controls

IntelliSet™ Weld Settings Assistant provides the simpler, more intuitive interface, and the software empowers welders of any skill level.

Touch Sensing

Detects the location of a welding workpiece through voltage sensing and programmed torch sweeps. The welding wire acts as a probe to search for the part and then applies a shift value to the original location of the part. Overcome challenges like poor part alignment, bad joint fit-up and inconsistent joint geometry.

Seam Tracking

The robot weaves across the joint, calculating the average amperage, and then adjusts its position based on the live amperage feedback. Reduce the effects of part distortion, variation from part to part and inconsistent joints.

Compare Features and Find the Right Copilot™ for You

FeatureCopilot™Copilot™ Builder™
Table48" x 48"User provided
PortabilityCaster wheels and fork pocketsFork pockets and lifting strap
ReconfigurablePurpose-built for use with table provided  — adjustable arm locationsPurpose-built for deconstructing and reconfiguring components, including arm to be customized to your weld applications and environment
Power SuppliesAuto Deltaweld®  and Auto-Continuum™Auto Deltaweld®
Heat and Duty Cycle

Air-cooled and water-cooled versions available
AvailableAvailable
Advanced Processes

AccuPulse™ pulsed deposition and Regulated Metal Deposition (RMD™) short arc
AvailableAvailable
Standard Features

AccuGuide™ Precision Joystick and IntelliSet™ Weld Setting Manager
AvailableAvailable
Advanced Features

Touch sensing, seam tracking and multipass
AvailableAvailable
Training and Support 

Video-supported online training modules with programming tips and how-to instructions on unique welding challenges. 24/7 customer service phone line.
AvailableAvailable

Advantages of Copilot™ Cobot Automated Welding Systems

Easy to Use

Simple to learn and operate, Copilot™ cobot removes complexity so welders of all skill levels can be up and running within hours.

Improved Quality

Welds are consistent and repeatable, reducing the need for rework.

Increased Throughput

Quick changeovers for high-mix, low-volume parts keep up with production demands.

“It’s very simple. There’s not a lot of bells and whistles that make it confusing. It’s straightforward and you’re literally welding in minutes.”

Andy Horst

Manufacturing Engineer at Franklin Fueling Systems

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