Copilot

Copilot™

The Copilot™ Builder™ brings customized automation to your shop so you can maximize your workforce and profitability. Its welder-centric design is easily reconfigurable to meet your needs, and its advanced user interface is simple to learn for welders of any skill level.

A Flexible Foundation for Smarter Welding Automation

The Copilot™ family makes robotic welding easy to adopt and flexible to grow with your needs. And the Copilot platform is already expanding with options fit for more specialized applications, such as the brand-new Copilot Builder™ with a FANUC CRX-30 arm that supports larger weldments with up to 70 inches of reach.

And with Copilot Builder with XR-AlumaPro CB and Copilot Builder with Blue iQ™, powered by NovAI, you’ll be able to simplify automation for an even wider range of applications.

Copilot systems are designed to be easy to learn, operate and scale, supporting today’s production needs while fitting into a long-term automation strategy. Explore the Copilot family to find the system that can help you reimagine your workflow.

Features that Differentiate the Copilot™

Automated welding is now easier and more customizable than ever thanks to Miller® welding cobots that are made to amplify your workforce from day one. Built with intuitive controls, all products in the Copilot™ family are designed to remove the difficulty and add the precision that makes automated welding a no-brainer. There's no complex software to learn, no barriers to training new operators and no reason not to take your crew to the next level.

Precise Welds

The AccuGuide™ Precision Joystick provides fingertip control for pinpoint torch positioning and perfect weld setting.

Intuitive Controls

IntelliSet™ Weld Settings Assistant provides the simpler, more intuitive interface, and the software empowers welders of any skill level.

Touch Sensing

Detects the location of a welding workpiece through voltage sensing and programmed torch sweeps. The welding wire acts as a probe to search for the part and then applies a shift value to the original location of the part. Overcome challenges like poor part alignment, bad joint fit-up and inconsistent joint geometry.

Seam Tracking

The robot weaves across the joint, calculating the average amperage, and then adjusts its position based on the live amperage feedback. Reduce the effects of part distortion, variation from part to part and inconsistent joints.

Compare Features and Find the Right Copilot™ for You

Feature	Copilot™	Copilot™ Builder™	Copilot™ & Copilot™ Builder™ with XR-AlumaPRO™ CB	Copilot™ Builder™ w/ FANUC
Product Summary	Purpose-built for use with table provided	Purpose-built for deconstructing and reconfiguring components, including arm to be customized to your weld applications and environment	Purpose-built for precision welds across aluminum materials — with reconfigurable components that can be customized to your weld applications and environment	Purpose-built for deconstructing and reconfiguring components, including a longer arm reaching up to 70 inches that can be customized to your weld applications and environment
Table	48" x 48"	User provided	User provided	User provided
Portability	Caster wheels and fork pockets	Fork pockets and lifting strap	Caster wheels and fork pockets	Fork pockets
Power Supplies	Auto Deltaweld® 350 & 500	Auto Deltaweld® 350 & 500	Auto Deltaweld® 350 & 500	Auto Deltaweld® 500
Heat & Duty Cycle Air-cooled & water-cooled versions available	Only air-cooled version available with ADW 350; Air-cooled & water-cooled versions available with ADW 500	Only air-cooled version available with ADW 350; Air-cooled & water-cooled versions available with ADW 500	Only air-cooled version available with ADW 350; Air-cooled & water-cooled versions available with ADW 500	Available
Advanced Processes Profile Pulse, Accu-Pulse® and RMD®	Available	Available	Available	Accu-Pulse® & RMD® only
Standard Features AccuGuide™ Precision Joystick & IntelliSet™ Weld Setting Manager	Available	Available	Available	Available
Advanced Features	Touch Sensing, Multipass & Seam Tracking (Optional)	Touch Sensing, Multipass & Seam Tracking (Optional)	Multipass	Touch Sensing, Multipass & Seam Tracking

^*All Copilot models unlock access to video-supported online training modules with programming tips and how-to instructions on unique welding challenges along with 24/7 customer service phone lines.

Advantages of Copilot™ Cobot Automated Welding Systems

Easy to Use

Simple to learn and operate, Copilot™ cobot removes complexity so welders of all skill levels can be up and running within hours.

Improved Quality

Welds are consistent and repeatable, reducing the need for rework.

Increased Throughput

Quick changeovers for high-mix, low-volume parts keep up with production demands.

“It’s very simple. There’s not a lot of bells and whistles that make it confusing. It’s straightforward and you’re literally welding in minutes.”

Andy Horst

Manufacturing Engineer at Franklin Fueling Systems

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