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Advanced Welding Processes

Welding Solutions to Get Your Day-to-Day Done 


Hard work deserves its full worth. With advanced processes, you can improve your work’s effectiveness — and the change is simple: unlock advanced processes with just the push of a few buttons. If you’ve fought through burn-through, bad fit-ups, distortion or anything else that can derail your day, these four processes could be your way to boost productivity and quality.

Types of Advanced Welding Processes & Material Applications

Types of Advanced Welding Processes & Material Applications

Advanced Welding Processes RMD

Struggling to Make Consistent Welds on Thin Materials?

Regulated Metal Deposition (RMD®)

RMD reduces the welding current to create a consistent metal transfer, allowing for easy puddle control and paving the way for consistent, uniform welds — with less spatter and fewer poor fitups.

Industry Applications: Open root, pipe, plate and vessel, heat exchangers, sheet metal fabrication, auto body, furniture, commercial kitchen products
Material Thickness: 24ga – 1/8 in.

Advanced Welding Processes Versa Pulse

Need an Arc That Can Keep Up on a Tight Weld?

Versa-Pulse™

With Versa-Pulse, more skilled welders can make fast, precise welds. Its tight arc allows for increased travel speed that is great for automation.

 

Common Applications: Sheet metal, automotive, office furniture, commercial HVAC

Material Thickness: 16ga – 3/16 in.

Advanced Welding Processes HD MIG

Want to Boost Quality Across the Board With an Adaptive Process?

Accu-Pulse®

This process helps less experienced welders turn out smoother, more consistent welds wherever they need them — with less spatter and better bead profiles.

 

Common Applications: Almost anything — the widest range of our advanced processes

Material Thickness: Typically 1/16 in. – unlimited

Advanced Welding Processes Accu Pulse

Need to Make Big Welds Faster?

HD MIG

With a high deposition rate and lower heat input, HD MIG makes it easy to produce big welds faster with more control and less distortion on large structures.

 

Common Applications: Earth-moving equipment, structural steel fabrication, heavy manufacturing

Material Thickness: 3/16 in. – unlimited

Hercules™ System

Look no further than our all-in-one, high-deposition Hercules system — tailor-made for automation in heavy manufacturing.

Upgrade Your Software to Access New Processes 

If you already own an Intellx Elite™, all that's required to gain access to this advanced process is an update to your software.