MillerWelds Logo

DIY Welding Project: Outdoor TV Enclosure [Guide]

Andy Weyenberg

Welding Project:  Outdoor TV Enclosure

Welding Project: Outdoor TV Enclosure

Protect your outdoor television with this custom aluminum TV enclosure DIY welding project. Learn how to fabricate a weather-resistant enclosure using aluminum, TIG welding and basic sheet metal fabrication techniques.

Outdoor TV Enclosure Project Plans

Tools and Materials


  • .063 3003 alloy aluminum
  • Multimatic® 220 AC/DC multiprocess welder
  • 1/16" 4043 filler metal
  • Jigsaw (bandsaw, sawzall or even hand snips will do)
  • Bead roller
  • Metal bending tool or brake
  • Stainless steel brush and acetone
  • Small flat sanding disc
  • Cabinet latches or key locks (Qty. 2)
  • Optional: Machinist blocks (to lift the enclosure and weld the corners completely)

 

WARNING: READ AND FOLLOW ALL LABELS AND THE OWNER’S MANUAL.

Andy Weyenberg

Andy Weyenberg

Andy Weyenberg began welding at his father’s business a few years before joining the Army. After going to school for Electro-Mechanical, he started working for Miller Electric Mfg. LLC as a technical service rep and training instructor. Andy has built and raced stock cars since he was a teenager — and now builds high-performance street vehicles. 

Outdoor

Posted Jun 28, 2024