Miller Unveils XMT® 400 Multiprocess Welder at FABTECH 2025 | MillerWelds

Miller Launches the New XMT® 400 Multiprocess Welder at FABTECH

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Next-generation power source, compatible with Intellx™ wire feeders, unlocks advanced processes and unmatched versatility for improved performance.
Welder adjusting settings on an Intellx wire feeder, used with the XMT 400 power source.

APPLETON, Wis. (September 2, 2025)Miller Electric Mfg. LLC, a leading worldwide manufacturer of Miller® brand arc welding equipment, announces the debut of the XMT 400 multiprocess welder — the latest evolution in the trusted XMT family. Officially unveiling at FABTECH, the XMT 400 is built for today’s multitasking professionals who want to tackle everything that comes their way — without sacrificing the familiarity and reliability they count on. 

The next-generation XMT 400 is designed to enhance your operation and unlock new levels of efficiency through its compatibility with Intellx™ wire feeders. While all Intellx feeders offer improved control, consistency, and performance – including pulse capabilities on the Intellx PRO – the complete range of advanced processes are exclusively enabled when the XMT 400 is paired with the Intellx Elite, including: 

  • Regulated Metal Deposition (RMD®): Reduces welding current for better puddle control, less spatter and improved fit-up. 
  • Versa-Pulse™: Enables fast, precise welds with a tight arc — great for automation and thin materials. 
  • Accu-Pulse®: Adaptive pulsed MIG process that delivers smooth, consistent welds with minimal spatter — suitable for a wide range of applications and skill levels. 
  • HD MIG: High-deposition MIG process produces faster, larger welds with lower heat input — ideal for structural steel and heavy manufacturing. 

This powerful duo also unlocks a wide range of additional benefits, such as the ability to set locks and limits for repeatable parameters and results across shifts and operator skill levels. Other exclusive benefits include: 

  • EZ-Set technology: Simplifies weld parameter setup for faster, more confident starts. 
  • Intuitive interface: Familiar controls reduce training time and help operators get right to work. 
  • Scalability: Compatible with your existing 14-pin and volt-sensing feeders, in addition to the Intellx Basic, Pro and Elite feeders, find the perfect solution for your operation. 
  • Arc control and LED indicators: Provide real-time feedback and enhanced visibility on the power source. 
  • Lower maintenance costs: Designed for easier serviceability with reduced maintenance costs.  
  • More gouge power: Delivers increased performance for demanding applications. 

Visit us at booth B20027 at FABTECH 2025 to learn more about the XMT 400 and how it can simplify — and enhance — your fleet. If you can’t make it to Chicago, visit www.millerwelds.com/XMT-400-systems.