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Knowledge Center

Feb 16, 2024

Next Generation Welding Helmets Offer...
Having the best possible helmet for the job can reduce workplace injuries and discomfort — and allows an operator to weld for longer.
Jul 21, 2023, By Kodi Welch

Understanding Voltage Drop in Welding...
May 03, 2023

4 Tips for Reduce Training Time in...

Feb 10, 2023

Dynasty® TIG Welders Provide Ease of...

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Aluminations (4): Shedding Light on Aluminum Welding Issues

Is spray transfer too hot? Short circuit too cold? Then consider Pulsed MIG for aluminum. It can combat warpage, burn through, lack of puddle control, lack of fusion, spatter and poor appearance. This Aluminations explains the pulsed process and introduces a simple, affordable machine with built-in pulsing controls.
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Pulsed MIG Welders from Miller Pay for Themselves in Six Months for Pump Manufacturer

Weir found that using the XMT® 304s not only saved money in energy and consumables - paying back the cost of the equipment in 6 months - but also increased productivity, cut maintenance costs and improved weld quality for operators at all levels thanks to the easy-to-use controls and built-in programs. In fact, in a head-to-head test, the XMT 304s demonstrated that they perform 22 percent faster,...
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Pulsed Welding Aluminum Improves Performance and Results

Looking to improve results when MIG welding aluminum? Switch to pulsed MIG to get better weld quality and reduce downtime.
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Take These 6 Steps To Start Digitization and Improve Industrial Welding Process Efficiency

Digitization can help manufacturers control costs and improve quality. Follow these tips to optimize your process.
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Aluminum Jet Boat Manufacturer Turns to Pulsed MIG to Keep Boat Production at Full Throttle

Smoky Mountain Jet Boats is known as a top-line manufacturer of aluminum jet boats that thrill riders in water as shallow as 4 inches. The boats are made to Coast Guard specs but wouldn't be profitable or even possible without Pulsed MIG welding.
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Aluminations (2): Shedding Light on Aluminum Welding Issues

This issue of Aluminations discusses important topics related to welding thin aluminum, including advanced AC TIG controls, tungsten preparation and machine selection.
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Translate Welding Benefits into Bottom-Line Dollars to Justify Equipment Acquisition Costs

Learning to speak the "financial language" of those responsible for your company's profits and losses can help you justify the purchase of new welding equipment. Measuring improvement through proven formulas for return on investment (ROI) and payback, as well as documenting potential productivity increases and efficiencies, can go a long way in making new equipment purchases a reality.
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Goodbye to Burn-Through in Welding: Pulsed Welding Technology Solves Sheet Metal Problems

Learn how pulsed MIG and TIG technology improve first-pass yield rates, lower cycle times and reduce piece costs.
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Fan Manufacturer Standardizes on Pulsed MIG Welding for Aluminum

Pulsed MIG improves productivity, reduces reject rates and provides Greenheck with welding versatility not possible with older technology.
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Iowa-Based Manufacturer Sees Safety and Productivity Benefits with Miller Fume Extraction Technology

Among the guiding philosophies at Vermeer is the belief that the company's employees are its most important resource, helping to deliver on the commitment to improve productivity and profitability for its customers with equipment that meets their needs.
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Training Skilled Welders with a Shortage of Skilled Labor

Two large companies, OEM Fabricators and Delta Air Lines, have examined welding training issues and implemented progressive strategies for serving their long-term welding and training needs.
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Osage Ambulances Uses Pulsed MIG Welding To Build Life-Saving Emergency Equipment

The Millermatic® 355 with pulsed MIG capabilities allowed Osage Ambulances to increase productivity and maintain high quality.
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10 Welding Operation Mistakes and How To Solve Them

Understanding common welding mistakes can help companies rectify them and minimize disruptions to the operation.
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Weld Data In One Place With Insight Welding Intelligence™

Turn weld data into information you can use to increase productivity, improve quality and manage cost with Miller® Insight Welding Intelligence solutions.

Deltaweld® Systems: More Than 40 Years of Progress

See how Deltaweld systems deliver multiple benefits to meet the needs of welders in manufacturing operations.

Miller Deltaweld Systems: New Standard in Manufacturing

Reduce your welder training time, minimize spatter and rework — and ensure great results with a new Deltaweld system.

Hercules™ High-Deposition MIG Welding System

Get deposition rates that are up to 30% or higher than competing systems, so you can get up to 30% or higher throughput.

Miller® Deltaweld®: Make Your Move to More Possibilities

With Miller Deltaweld systems, you can reduce welder training time and minimize spatter and rework.

Benefits of Miller Insight Core

Increase profitability and be more competitive ​with ​Insight Core™, an internet-based industrial welding information management system from Miller. View updates on welding activity and ​easily evaluate your entire operation from your web browser on a computer, tablet or smartphone. The Productivity dashboard displays trends by month, day and hour, and allows you to track the results of continuous...

Welding Pros Get Current With the Syncrowave® 300 TIG Welder

Pro welders at Northwest Technologies like the Syncrowave 300’s simple setup, ease of use, great arc quality and more.

Syncrowave® TIG Welders: More Than 40 Years of Progress

For more than 40 years, Syncrowave machines have been making it easier for people of all skill levels to create great TIG welds.

Henderson Products Chooses Versatile Deltaweld® Systems

Henderson wanted flexible systems to produce high-quality welds on a range of materials. See why they choose Deltaweld® systems.

K-zell Metals Makes the Case for Robotic Welding

K-zell Metals discusses the advantages of robotic welding with PerformArc pre-engineered weld cells.

Custom Equipment Manufacturer Improves Welder Training with LiveArc System

ALMACO implemented Miller’s LiveArc™ welding system to expedite and improve employee training.

Manufacturer Welds Mill Finish and Anodized Aluminum Parts

As the marine industry moves to more custom designs, G.G. Schmitt & Sons relies on Dynasty® welders to fabricate innovative parts.

Miller Service Important to Marine Hardware Manufacturer

Fabrication for the marine industry demands high quality, and welding equipment is a key factor in producing the best results.

Miller T94™ Series Welding Helmets – InfoTrack™ 2.0 Data Monitoring

Utilize Miller InfoTrack 2.0 Data Monitoring Technology to track arc-on time and arc count to increase productivity.

Miller Welding Helmets – X-Mode™ Technology

Miller’s exclusive X-Mode technology eliminates interference from sunlight and out-of-position welding, continuously detecting the arc even when sensors are blocked.

Miller T94™ Series Welding Helmets – Comfort Redefined

Miller T94 Series Welding Helmets are designed to be lighter, with the weight shifted to the back for better balance and significantly reduced neck strain.

Miller Welding Helmets – Sensitivity and Delay Settings

Learn how to properly adjust delay and sensitivity settings for Miller T94 Series Welding Helmets to optimize your helmet performance and improve weld quality.

Miller T94™ Series Welding Helmets – Quick Release Front Cover Lens

Miller T94 Series Welding Helmets feature a quick release front cover lens holder that makes lens changes simple and fast. Learn how to easily change your lens.

Miller T94™ Series Welding Helmets - ClearLight™ Lens Technology

Learn how Miller ClearLight Lens Technology optimizes color and clarity for a high-definition view – so you can achieve the perfect weld.

Get Current: New Syncrowave® TIG Welding Power Sources

Get current with a new Miller® Syncrowave® machine. Reduce training time and expenses; get more productivity and better welds.

CST™ 282 Stick/TIG Welder: Portable, Simple, Flexible

Weld stick/TIG in the field or shop with the CST 282. Portable, flexible and easy to use, it delivers precise, high-quality welds.

Syncrowave® 300 and 400 TIG Welding Power Sources

Outdated equipment holds your operation back. Get current with Miller® Syncrowave® 300 and 400 TIG welding power sources!

Miller Axcess E Welder - Training2Go

Training2Go is a 'just in time' electronic training tool that provides Insight Centerpoint™ training when a user needs it.

Ariens Improves Quality, Productivity with Robotic Welding

Ariens Corporation increased productivity by 25 percent by implementing PerformArc® pre-engineered robotic welding cells, while also improving quality by approximately 94 percent on the outdoor equipment they build.

K-zell Metals Discusses Offline Programming for Robotic Welding

K-Zell metals discusses the benefits of offline programming in robotic welding applications.

Millermatic 255 and Multimatic 255: Think Simply. Weld Smarter.

Reduce downtime and increase productivity with the Millermatic® 255 MIG welder and Multimatic® 255 multiprocess welder.

NEW Millermatic 255 Helps Reduce Downtime

Featuring a simple user interface and a smaller size, the Millermatic® 255 MIG welder maximizes productivity and reduces downtime.

Invision Series Overview

The Invision™ is an entry-level pulsed MIG solution for general manufacturing. Invision is easy to set up, it's cost-effective and versatile.

Introducing the All-New Copilot™ Welding Cobot from Miller

The all-Miller Copilot welding cobot can help simplify operator training and improve productivity.

Copilot™ Welding Cobot Testimonial: Franklin Fueling Systems

With Copilot, operators can create a welding program and set up parameters in a matter of minutes.

Dedicated Aluminum Welding Systems Minimize Quality Issues

A dedicated aluminum welder, like a Millermatic 350P Aluminum or AlumaFeed can reduce quality risks, and reduce cleanup.

Weld Quality Is Critical for Aerospace Manufacturer Safran

Dynasty® TIG welders are the go-to machines for the Safran Nacelles Group to manufacture thin-gauge titanium components.

Out Back Aluminum Welding Relies on Dynasty 280 TIG/Stick Welder for Tough Repair Jobs

Out Back Aluminum Welding is known for pontoon and aluminum boat repair and part fabrication in the Lake of the Ozarks resort region.

Dynasty® TIG Welders Help Manufacturer Cut Weld Distortion

See how a switch to the Dynasty 400 TIG welder helped the Safran Nacelles Group save 40-60 minutes per part by reducing distortion.

Dynasty® TIG Welders Provide Ease of Use, High Quality

From superior ease of use to excellent weld quality, see why Safran Nacelles relies on the Dynasty family of TIG welders.

Using Your Miller Powered Air Purifying Respirator (PAPR)

Learn how to properly use and maintain your PAPR system stay compliant and keep it in good condition.

Using Your Miller Supplied Air Respirator (SAR)

Learn how to properly use and maintain your SAR system to stay compliant keep it in good condition.

Manufacturer Can Shave a Week Off Welder Training Time

It can be difficult for Henderson Products to find skilled welders. See how the right equipment helped them reduce training time.

LiveArc System Helps Company Recruit, Train Employees to Produce Quality Welds

ALMACO chose to implement LiveArc™ welding performance system into its operations as a training tool.

Train Welders Quicker with Deltaweld Systems

By making the move to Deltaweld systems, Webster Industries has decreased training time for new welders.

Miller Welding Helmets – Auto-Darkening Lens Troubleshooting

A poor battery connection can lead to issues with your Miller Welding Helmet auto-darkening lens. Learn how to easily reset the system and replace the batteries to trouble shoot these issues.

Miller T94™ Series Welding Helmets – Headgear Adjustment

Learn how to adjust the Miller T94 Series 4-point suspension headgear system, including tightness, balance and stability, angle, and distance.

Miller T94™ Series Welding Helmets – Shade 5.0 Side Window Shields

Learn how to install shade 5.0 side window covers on Miller T94™ Series Welding Helmets.

Get Precise Parameter Control With Dynasty® 400 TIG Welder

When your TIG application requires excellence, the Dynasty 400 delivers precise control of the arc and parameters.

Webster Industries Sees Improved Quality With Deltaweld®

With Deltaweld® systems, the welders at Webster Industries have seen cleaner beads and reduced spatter.

Automation Increases Company's Productivity and Workforce

Training first-time users of welding automation at Kenosha Metal Products helped ensure success using the Miller robotic welding cells.

RMD Welding Technology Doubles Productivity for Sigma Thermal

Manufacturer Sigma Thermal improved productivity 50 percent with a switch to Regulated Metal Deposition (RMD®) from Miller.

Submerged Arc Welding Allows WF Steel and Crane to Weld Faster

WF Steel & Crane saves time with an automated submerged arc welding system using Miller® SubArc DC 1000 Digital power sources.

Deltaweld Series Overview

The Deltaweld® Series is a MIG only, highly reliable workhorse for high volume manufacturing serving the market for over 35 years.

How to Change Nozzle, Tip, Diffuser, and Liner with Set Screw for MDX™ MIG Guns

Follow some simple step-by-step instructions to change AccuLock™ consumables on MDX™ MIG guns and gain an optimal wire feeding path.

How to Reinstall a Trimmed Liner for MDX™ MIG Guns with Set Screw Power Pin Cap

When the power pin cap is removed from a MDX™ MIG gun, the liner can retract and appear too short to lock into place. Learn how to reinstall the liner.

Miller Welding Helmets Plus MSA Hard Hat Certified Systems

See how quick and easy it is to install either the slotted hard hat adapter or the universal halo adapter and start using your Miller helmet!

Miller® Dynasty®: Reimagined for Your Pursuit of Perfection

The reimagined Dynasty helps you make the moment when it’s just you and the weld — welder and machine working together as one.

Miller® T94™ Series Welding Helmets

Miller T94 Series welding helmets: Engineered for comfort, visibility and productivity in demanding industrial environments.

New Miller® Hard Hat PAPR with T94iH-R™ Helmet

See how this advanced industrial respiratory system delivers ultimate protection with exceptional visibility.

Miller PAPR with T94-R Welding Helmets

The New PAPR from Miller, paired with new T94-R Series Welding Helmets, is engineered for comfort to keep the system on — driving productivity, safety and compliance.

Maxstar® 210 Product Overview

The Maxstar® 210 STR model provides basic functionality, the base model features HF and basic pulse, and the DX model offers ultimate adjustability.

Syncrowave® 210 Product Overview

The easy-to-use Syncrowave® 210 provides legacy arc performance that allows you to expand your capabilities with an all-in-one package.

Maxstar® 400 Product Overview

The Maxstar® 400 is a DC TIG/stick welder that can weld up to 5/8” material. It is one of the largest output welders in its class.

Dynasty® 400 Product Overview

Dynasty® 400 provides pulse, balance, and frequency adjustments, AND allows for changing of waveshape and independent amp adjustment.

Maxstar® 280 Product Overview

Miller’s Maxstar® 280 is a DC TIG/stick welder rated for ¼” material in a compact, portable design.

Dynasty® 210 Product Overview

Miller’s Dynasty® 210 is a portable AC/DC TIG and stick capable power source rated for ¼” thick material.

Dynasty® 280 Product Overview

The Dynasty® 280 is a powerful combination of capability and portability. Weighing only 52 lbs, it can weld up to 3/8" material.

Introducing the Millermatic 350P Aluminum All-in-One MIG Welder

The Millermatic 350P Aluminum All-in-One MIG welder is the first single- or three-phase power Millermatic that's optimized to weld aluminum.

K-zell Metals Increases Productivity, Quality with Robotic Welding

K-zell Metals added 2 pre-engineered robotic weld cells that helped increase productivity and aggressively bid work.

Miller Robotic Weld Cell Training Simplifies Programming for Manufacturer

After purchasing and installing Miller PerformArc® robotic welding systems, Ariens Corporation of Brillion, Wisconsin encouraged employees to take advantage of the one-week training course provided to enhance their programming skills.

Ariens Gains Productivity, Lowers Maintenance & Operation Costs with Miller Welding Robotic Cells

Ariens Corporation of Brillion, Wis. needed new robotic systems to help continue the production of its high quality outdoor power equipment.

Miller T94i Welding Helmet Features & Benefits

The T94i™ welding helmet features an ergonomic design that is lighter, improves balance, and alleviates neck torque.

 

 

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Insight Welding Intelligence™

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Welding Automation

PerformArc 1100SS Flexible For High Mix-Low Volume Manufacturing
PerformArc 1100FW High Output system for Automotive or General Industry Parts
PerformArc PA1100HW High Output System for Automotive or General Manufacturing Parts

MIG Guns

BERNARD® CLEAN AIR™ FUME EXTRACTION MIG GUNS

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TREGASKISS TOUGH GUN™ AIR-COOLED MIG GUNS

Hobart® Filler Metals

Hobart® Metal-Cored Wires

Hobart® Gas-Shielded Flux-Cored Wires