Insight Resources

Insight Pipe and Vessel Solution from Miller Tracks Weld Data, Improves Productivity

As part of our Welding Intelligence™ solutions, Miller has expanded its welding information management software to the PipeWorx 400 Welding System.

Insight Welding Intelligence™ Drives Continuous Improvements

Miller-exclusive Insight Welding Intelligence solutions transform data into actionable information.

Miller Introduces Welding Intelligence™ Solutions to Drive Continuous Improvement

Miller has expanded its Welding Intelligence™ solutions to select MIG, TIG, submerged arc pipe welding machines.

5 Ways to Drive Continuous Improvement with Welding Information Management Systems

Learn about five ways to drive continuous improvement in your welding operation by using welding information management systems.

Miller Insight Core: How to Turn Data into Dollars

Learn the process of arc data monitoring and the collection of welding information with the new Insight Core.

Benefits of Miller Insight Core

Increase profitability and be more competitive with Insight Core™, an internet-based industrial welding information management system from Miller. View updates on welding activity and easily evaluate your entire operation from your web browser on a computer, tablet or smartphone. The Productivity dashboard displays trends by month, day and hour, and allows you to track the results of continuous improvement efforts. The Quality dashboard compares actual values against expected values, which allows for less rework and reduced warranty costs. The Goals dashboard tracks efficiency, and allows you to analyze progress in real time.

Miller Insight Core - Benefits of Weld Data Monitoring

Insight Core™ from Miller provides companies with the knowledge they need to drive continuous improvement in their welding operations. By gathering real-time information on arc-on times, deposition rates and more, companies can gain better weld quality, increase productivity and improve profitability.

Insight Core™ Wireless Welding Information

Miller Welding Information Manager Kaleb Krisher demonstrates Insight Core and how it gathers real time information from working machines at FABTECH 2013 in Chicago.

Axcess System Provides Managers Welding Data at AGCO

Managers at the Beloit, KS plant of AGCO Sunflower have installed Miller’s Axcess E Systems so managers can mine the data that flows from the welding cell.

AGCO Sunflower Increases Profits with Axcess E System from Miller

The AGCO factory realizes significant yearly savings and improved productivity after it employs Miller’s Axcess E with Insight Centerpoint™ software.

Welders at AGCO's Sunflower Plant in Kansas Benefit from Welding Data

Welders at the AGCO Sunflower plant in Beloit, KS have installed the Axcess E system to better understand and use the data flowing from the welding cells.

AGCO Utilizes Axcess E with Insight

The AGCO facility at Jackson, MN utilizes Miller Electric Mfg. Co.'s Axcess E with Insight to increase productivity and ensure product quality.

Management Report Capabilities of Axcess E with Insight

Insight Reporter™ provides preconfigured reports that fuels continuous improvement and collects data from the entire fleet of Axcess E.

Axcess E with Insight Multiple Deployment Options

Axcess E with Insight™ can leverage the power of factory networking or it can function in a standalone mode, depending on user preference.

Track Weld Cell Downtime

Insight Centerpoint™ can track common reasons for weld cell downtime. This information can be used to drive continuous operational improvements.

"Totalizing" Use & Activity

History View provides valuable information to track parts and welds, along with totalization of arc time, wire & gas usage, downtime, and deposition.

Detect Missing Welds

Insight Centerpoint™ has the ability to help identify missing welds and reduce costly mistakes.

Historical Weld Data Linkage & Storage

Insight Centerpoint's™ database provides a permanent record of parts and welds produced, including weld signatures, weld reports.

Detect Potential Weld Defects

Insight Centerpoint™ detects potential weld defects and identifies them to be inspected and annotated

Welding in Correct Sequences

The HMI guides te operator through a step-by-step sequence to insure components are welded to proper procedures and also shortens the learning curve for new operators.

Detect Under and Over Welding

Insight Centerpoint™ detects both under and over welding to identify possible failed parts and costly waste of filler metals and gas.

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Articles

How Does Weld Data Monitoring Fit Into Your Manufacturing Operation?

How to Drive Improvement with an Existing Welding Power Source Fleet

Turning Welding Data into Dollars

Team Industries Stays on the Cutting Edge with Miller Equipment to Go Above and Beyond for Customers

7 Questions to Ask Before Purchasing a Welding Information Management Solution

Driving Improvements in Automation with Welding Information

Do's and Don'ts of Welding Information Management Systems: Tips for Gaining the Best Results

Ways to Increase Arc-On Time and Throughput in the Welding Operation

The Real Cost of Missed or Defective Welds

Standardizing Work Procedures 4 Ways Advanced Welding Information Management Systems Can Help

5 Ways to Drive Continuous Improvement with Welding Information Management Systems

Capturing Real Welding Information to Drive Real Improvement

Understanding the Value of Advanced Welding Information Management Systems

Videos

Insight Pipe and Vessel Solution from Miller Tracks Weld Data, Improves Productivity

Insight Welding Intelligence™ Drives Continuous Improvements

Miller Introduces Welding Intelligence™ Solutions to Drive Continuous Improvement

5 Ways to Drive Continuous Improvement with Welding Information Management Systems

Miller Insight Core: How to Turn Data into Dollars

Benefits of Miller Insight Core

Miller Insight Core - Benefits of Weld Data Monitoring

Insight Core™ Wireless Welding Information

Axcess System Provides Managers Welding Data at AGCO

AGCO Sunflower Increases Profits with Axcess E System from Miller

Welders at AGCO's Sunflower Plant in Kansas Benefit from Welding Data

AGCO Utilizes Axcess E with Insight

Management Report Capabilities of Axcess E with Insight

Axcess E with Insight Multiple Deployment Options

Track Weld Cell Downtime

"Totalizing" Use & Activity

Detect Missing Welds

Historical Weld Data Linkage & Storage

Detect Potential Weld Defects

Welding in Correct Sequences

Detect Under and Over Welding

HMI Overview

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Financial Benefits

The Power of Productivity

Better Quality, HIGHER PROFITS

Controlling Consumable COSTS

ADVANTAGES of AUTOMATED COLLECTION

Product Literature

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