Trailblazer® 325 | MillerWelds

Trailblazer® 325 Diesel

907799
Trailblazer® welder/generators deliver unbeatable arc performance providing the smoothest, most stable arc in the industry. The Trailblazer exclusive technologies – Auto-Speed™ and optional Excel™ power – deliver superior runtimes, increased fuel efficiency, and improved welder/generator performance. No other compact machine in the 300-amp class delivers more welding power or more auxiliary power with better fuel efficiency and less noise — for productive, profitable, quieter jobsites.
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Base Model
907799

GFCI, Excel Power, Wireless Interface Control
907799003

GFCI, Excel Power
907799002

GFCI
907799001

Spec Sheet (English) Spec Sheet (English)
Get Total Control — Where You Work: Wireless Interface Control

Features

Unbeatable arc performance
Wide amperage output with better welding deposition rates means you can get jobs done faster, saving time and money. The Trailblazer also has precise arc control, which allows you to fine-tune the arc to match your personal preferences and quickly dial in the perfect parameters to optimize weld quality and maximize productivity across a variety of applications and welding processes
Auto-Speed™ Technology
Matches engine speed to load — a Miller exclusive. Get the welding power you need — plus reduced fuel consumption and lower noise levels for a more-profitable, safer jobsite. Unlike competitive machines that operate at 3,600 rpm (max) under any load, Miller-exclusive Auto-Speed technology responds to weld requirements by automatically adjusting engine speed to one of five rpm levels so the engine never works harder than necessary. Refueling time and operating costs are reduced, which means more productivity and profitability. Plus everyone on the jobsite gets a better working environment because noise levels and exhaust emissions are lowered.   Learn More
Excel™ Power (Option)
Power at idle — a Miller exclusive. Unlike competitive machines that provide auxiliary power only at 3,600 rpm (max), Excel power delivers a full 2,400 watts (20 A) of 120-volt inverter-based, pure sine wave power at all speeds, including idle. With Excel power you can operate jobsite tools like grinders at quiet, fuel-saving speeds. Refueling time and operating costs are reduced with Excel power, which means more productivity and profitability. Plus everyone on the jobsite gets a better working environment because noise levels and exhaust emissions are lowered. Excel power — available only from Miller.   Learn More
ArcReach® Technology
ArcReach technology uses existing weld cables to communicate process adjustment commands back to the welder generator. With an ArcReach system, amperage & voltage are conveniently located at the operator's fingertips - not back at the power source.   Learn More
Cleaner and Stronger Generator Power
Combined with a 25-horsepower engine, Trailblazer welder/generators offer 12,000 watts of clean, truly usable generator power that is Accu-Rated™, not inflated: tested to deliver uninterrupted peak output for a minimum of 30 seconds for big loads, so you can get more jobs done. An independent welder and generator power system ensures no interaction between jobsite tools and the welding arc, while advanced generator technology virtually eliminates power spikes and other electrical imperfections — so welds are cleaner and jobsite tools can run without interruption, maximizing quality, productivity and profit.
More portable, uses less truck and jobsite space
Trailblazer welder/generators are up to 24 percent smaller and 10 percent lighter then competitive machines — which means moving them is faster and easier, for maximum productivity. And because they take up less space, Trailblazer welder/generators let work trucks carry more equipment and gear — so your work crews can be ready for anything.
Safer, more productive jobsites
Quieter jobsites are safer and more productive because work crews can communicate easier, and work can start earlier and end later — even in noise-sensitive areas. If your jobsite needs a welder/generator, it needs a Trailblazer welder/generator — because no other diesel-fueled choice is as quiet.
Maximum cost savings
Less money spent on fuel means more profit for you. Every Trailblazer welder/generator has fuel-saving Auto-Speed technology; add optional Excel power to save even more on fuel costs and enjoy a combination of advanced, profit-enhancing features that are only available on a Trailblazer welder/generator.
ArcReach Heater Compatibility
Take charge of your field preheat and bakeout applications up to 600 degrees Fahrenheit (315°C). This system uses induction heating to generate heat in workpieces, so welders can do their own preheating quickly and safely. A part of the ArcReach technology platform, the ArcReach Heater is an accessory for select ArcReach welding power sources.   Learn More

Not Included

  • Weld leads

Specifications

Processes

Air Carbon Arc Cutting and Gouging (CAC-A)
Plasma (PAC)
Flux Cored (FCAW)
MIG (GMAW)
Stick (SMAW)
TIG DC (GTAW-DC)

General Specifications

Title Trailblazer® 325 Diesel
Industries Interests Infrastructure
Fabrication
Pipe Fabrication / Construction
Maintenance and Repair - Field Operations
Engine Brand Kubota
Engine Idle Speed 1800 RPM
Engine Weld Speed Auto-Speed™ technology: 1800, 2400, 2800, 3200 or 3600 RPM
Fuel Tank Size 12 gal.
Fuel Type Diesel
Amperage 20 A - 325 A
Horsepower 24.8 hp
Rated Output 325 A at 33 V, 100% duty cycle
Single Phase Generator Continuous Power 10500 W
Single Phase Generator Peak Power 12000 W
Sound Rating Weld: 135 A load: 70 dB (94 Lwa), 325 A load: 81.5 dB (106.5 Lwa) / Generator power: 81.5 dB (106.5 Lwa)
Rated Carbon Diameter 3/16 in (4.8 mm)
Current Type DC
Portability Lift Eye (Standard)
Running Gear / Cart (Optional)
Trailer (Optional)
Weld Output CC / CV
Net Width 20 in
Net Height 28 in
Net Length 45.375 in
Net Weight 620 lbs
Warranty 3 Years
Miller's True Blue Warranty

Accessories

ArcReach® Smart Feeder, Bernard™ PipeWorx 300 Amp Gun Pkg

ArcReach Smart Feeder system delivers excellent RMD® and Pulse MIG, MIG and Flux-Cored welding up to 200 feet away from the power source with no control cables. This system automatically shifts all controls to the Smart Feeder including weld process selection, material type and wire diameter, gas type, wire feed speed and voltage.
ArcReach® Stick/TIG Remote

Portable and lightweight, the ArcReach stick/TIG remote paired with a Dimension, XMT, or compatible engine-driven ArcReach power source allows you to change weld setting at your work area, saving a trip to the power supply. No extra control cable to purchase, maintain, string or unstring—saving time and money.
Bobcat™ / Trailblazer® All-Purpose Running Gear with Never Flat™ Tires (diesel only)

Includes two heavy-duty 15-inch tires, two 8-inch, rubber swivel casters and a heavy-duty handle. Recommended for all surfaces and applications and is easy to move around the jobsite.
Bobcat™ / Trailblazer® Protective Cage with Cable Holders (diesel only)

Rugged cage with cable holders protects your investment. Works with Running Gear, Gas Cylinder Mounting Assembly, or with trailer. Not for use with Protective Cover.

Resources

Literature

ArcReach or Wireless Interface Control Flyer
ArcReach Product Selector Guide
Trailblazer and Big Blue Process Quick Start Guide

Videos

Get Advice for Starting a Mobile Welding Business
Do you want to start a mobile welding business? Get advice from three field fabricators who’ve been there.
How to Weld With T-8 Wires on the Jobsite – Tips and Tricks
Learn best practices for converting to welding with T-8 self-shielded flux-cored wire on the jobsite.
6 Tips for Code-Quality Structural Root Passes
Learn best practices for a vertical-up, full-penetration structural root pass on a groove weld with self-shielded flux-...

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