Robotic Welding Automation- PerformArc™ 1100FW | MillerWelds

PerformArc 1100FW

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Features
Specifications
Accessories
Resources
Related Items

Features

24/7/365 Support Line!

Support Hotline provides customer service and parts support.

Extremely High Productivity

High speed "ferris wheel" positioner with three independent servo motors provides industry leading indexing times, which maximizes welding production time.

118" span between the head and tail stock with 1100 lb. capacity on each side.

Available dual robot configuration allows a second robot to be added, theoretically doubling throughput with no additional floor space required.

GMAW and GTAW applications.

Full Range of Welding Processes

AccuPulse
AccuCurve
TAWERS
SP-MAG II
100% CO2
RMD
Active Wire Process -low energy short circuit and zero spatter.
GMAW-P
GTAW -with and without filler Aluminum -low pulse, dual pulse, synchronized weaving
Servo Push-Pull Torch
Arc Data Monitoring
Offline Programming -DTPS

Load Station Flexibility

Optional load station jogging provides complete load position flexibility, allowing multi-stage loading or tack and finish welding to occur in a common welding fixture.

Servo Positioners allow the parts to be rotated into the desired welding position, maximizing torch access and welding quality.

Long Term Support and Reliability

Setting the standard in the welding industry for quality, reliability and productivity since 1996. The PerformArc is backed by Miller today and tomorrow.

Safety and Performance

Designed in accordance with ANSI/RIA R15.06-2012, UL1740, NFPA 79 and CSA Z434.

L-shaped light curtains, interlocked safety gates, dual channel safety circuit, two stationary arc flash barriers, main axis sweep monitor, and auxiliary axis servo disconnect at operator station during load/unload are standard.

Solid sheet metal wall panels.

Quick Assembly

A fully welded frame, pre-wired and pre-assembled ships in three sections for quick assembly.

Specifications

Product Literature

Processes

MIG (GMAW)

TIG (GTAW)

General Specifications

Title	PerformArc 1100FW
Industries Interests	Automotive Manufacturing Manufacturing Fabrication
Input Voltage	460/480 V
Input Phase	3-Phase
Input Hz	60 Hz
Cell Type	Vertical H-Frame Servo Main Index Servo Outboards (2)
Max Spool Size Capacity	126 in
Table Type	Ferris Wheel Open bed
Net Width	180 in
Net Height	90 in
Net Length	221 in
Net Weight	12600 lbs
Table Rotation Diameter	131 in
Multi Robot Capable	Yes (2,3)
Table Payload	1100 lb
Headstock Tailstock Span	118 in
Payload	1100 lbs at each weld station (2)
Main Axis Rotation Height	51.2 in
Main Axis Rotation Diameter	95 in
Secondary Axis Rotation Diameter	43.3 in

Accessories

DTPS - DeskTop Programming and Simulation Software

G3 MNU TP Screen - Weaving Pattern_Settings

Heavy Plate Software

Fast and easy programming even on the most complex multi-pass weldments. All required commands and sensor setup in a single menu screen. Welding procedures can be developed quickly and transported easily from part to part.

Active Wire Process (AWP)

Active wire is an advanced short arc welding process combining the robot motion path, welder waveform and servo wire feed control simultaneously reversing the wire at the short circuit to control the weld deposition precisely.

Resources

Literature

FILTAIR PerformArc Filtration

Simplifying Weld Automation.pdf

Articles

Shop floor featuring two Miller pre-engineered robotic welding cells and parts bins

First Time Welding Automation User Gains Productivity and Quality Benefits

Kenosha Metal Products, a metal stamping company new to welding automation, added three new jobs, increased productivity and improved weld quality by adding Miller PerformArc™ pre-engineered robotic welding cells to its facility.

Reducing Risk When Investing in Welding Automation: Five Steps to Success

Welding automation can provide companies with competitive advantages by making them more productive and by generating higher weld quality. The technology can also improve their profitability. To gain the best success and reduce the risk in the investment, it’s important to follow some best practices when implementing a robotic welding system.

Reach Your Welding Automation Goals With Advanced Processes

Implementing advanced welding processes featured on power sources already in use — or investing in newer machines with these capabilities — can help companies take their automated welding operation to the next level.

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Videos

Welding Automation Investment Offers Company Fast Payback

Kenosha Metal Products saw a payback of less than one year, along with significant accuracy with Miller's welding automation.

Auto-Continuum Series Overview

Our advanced industrial welding solution for automation, the Auto-Continuum™ Series, delivers advanced arc performance and...

New Auto-Continuum MIG Welding Systems Deliver Advanced Arc Performance

The latest additions to the Continuum™ family, the new Auto-Continuum™ 350 and 500 are designed to deliver advanced arc...

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