Which Welder is Right for You
Remember to take some time up front to identify the projects that will occupy the biggest percentage of your welding activity. This will help you determine the specific thickness of the metal you likely weld most often, and ultimately select the most suitable welder model.
Do you intend to restore an old muscle car in your garage? Will you need to weld 4130 chromoly on your race car? Does the motorcycle you bought years ago require some fabrication?
| Possible Projects | Average Metal Thickness |
| Auto body | 3/16-inch or less |
| Trailer frames and fencing | 1/4-inch to 5/16-inch |
| Farm, ranch and landscape | 5/16-inch to 3/8-inch |
| Thick structural components | Over 3/8-inch |
| Bicycles, lawnmowers or tube frames | 1/16-inch |
| Boats, cars and motorcycles | 1/16-inch to 1/8-inch |
| Hunting stands and utility trailers | 1/16-inch to 1/8-inch |
| General to heavy repair | 3/16-inch to 1/4-inch |
The type of welder you use should be best suited for the specific functions you require as well as the projects will you will be working on the most. Think about your end goal and consider opportunities to expand the usefulness of your welder. In other words, will you need more power and amperage in the future? Or, would it be best to job-out a few repairs or projects that are beyond the capabilities of your existing skill-set or the machine’s capacity?
When considering your budget, don’t forget to include costs for accessories and supplies you’ll need to operate your welder. This includes welding protection (helmet, gloves, jacket, etc.) as well as gas and consumables.
Until next time,
Andy Weyenberg
Motorsports Marketing Manager







