Have a 212 Autoset welder with only about 1/4 roll of wire used since new last fall. Suddenly in mid to higher amperages it will only weld about 1" then cuts out. After a couple minute cool down it will weld again but only for a short bead. Anyone know what might be going on?
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02-12-2013, 05:38 PM #1
212 Autoset Welder Quits After short welds
252 Miller Mig
180 Synchrowave
R - 45 Milling Machine
Kingston 1100 Lathe
Miller 2050 Plasma Cutter
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02-12-2013, 06:25 PM #2
Senior Member
- Join Date
- Jan 2008
- Location
- northern california
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- 317
voltage jumper
Do you have the machine set at the proper voltage? Can be set at 208volts or 230-240volts.
Ornamental fabrication shop worker
at home...
2011 Hobart Handler 210
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02-12-2013, 06:59 PM #3
Trying to help another fellow who does not have a computer. He is going to check that for sure. Only problem is he said he has used it before & never had any issues like now.
252 Miller Mig
180 Synchrowave
R - 45 Milling Machine
Kingston 1100 Lathe
Miller 2050 Plasma Cutter
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02-12-2013, 07:34 PM #4
Talked to him & he checked. It is set on 230 volts. So what next?
252 Miller Mig
180 Synchrowave
R - 45 Milling Machine
Kingston 1100 Lathe
Miller 2050 Plasma Cutter
-
02-13-2013, 04:48 PM #5
Drive is too tight, best to loosen it untill the wire curles up nicely in the palm of his hand. More like the drive thermal is causing the drive to stop.
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02-13-2013, 06:33 PM #6
Thank you cruiser & will get him to give that a try,Much appreciated
252 Miller Mig
180 Synchrowave
R - 45 Milling Machine
Kingston 1100 Lathe
Miller 2050 Plasma Cutter
-
02-15-2013, 02:10 PM #7
Thanks for the replies & especially cruizer who nailed the problem for us. Drive rolls had too much tension & caused it to trip out. We have a happy customer now & thanks again to cruizer for the solution, much appreciated.
252 Miller Mig
180 Synchrowave
R - 45 Milling Machine
Kingston 1100 Lathe
Miller 2050 Plasma Cutter
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02-15-2013, 04:37 PM #8
Member
- Join Date
- Feb 2012
- Posts
- 85
Man that cruiser always gets it right


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