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  1. #1
    Join Date
    Nov 2011
    Location
    Vernon NJ
    Posts
    2

    Default 211 millermatic issues

    Hey everyone. I purchased a 211 in march of 2010. Hasnt seen much use since, just little projects here and there (havent even used up a full spool of wire yet) Today i was doing some welding, using 110v, welding some 14 gage sheet metal, and the machine stopped feeding. It welds, but it wont feed wire. I tried playing with the plug for the gun, wire tension, ect, and still nothing. It welds and is feeding the shielding gas, just seems like the feed motor died on me? Doesnt even make a noise when pulling the trigger. Any ideas of what this could be? Tomorrow im heading to the local welding store that also services welders, just wanted to see if anyone had thoughts on what it could be. Thanks again.

  2. #2
    Join Date
    Nov 2009
    Location
    South Alabama
    Posts
    257

    Default

    check the spool gun switch on the front.
    "The only source of knowledge is experience." Albert Einstein

  3. #3
    Join Date
    Nov 2011
    Location
    Vernon NJ
    Posts
    2

    Default

    I checked and low and behold, you were right... i feel like such a idiot lol. Thanks for that, saved me the embarrassment of someone making me feel like a ass in person lol.

  4. #4
    Join Date
    Sep 2005
    Location
    16919 Pole Rd. Brethren, MI 49619
    Posts
    4,383

    Default

    Send the man 20$,,, ha

  5. #5
    Join Date
    Nov 2009
    Location
    South Alabama
    Posts
    257

    Default

    it happens sometimes, glad to help
    "The only source of knowledge is experience." Albert Einstein

  6. #6
    Join Date
    Sep 2005
    Posts
    843

    Default

    I did the same thing once on a Hobart Handler 210. It took me close to 30 minutes to figure out what was wrong with the unit. I had my mutlimeter with me as was ready to take the wrapper off the unit to do some troubleshooting when I noticed the little spoolgun icon near the socket for the gun control wires. This triggered an idea so I took a look at the rocker switch in the wire drive compartment, and sure enough when I installed the roll of wire onto the unit I more then likely bumped the switch into the spoolgun position.

  7. #7
    Join Date
    Aug 2012
    Location
    Hermiston Oregon
    Posts
    247

    Default

    Quote Originally Posted by Steve83:297489
    Quote Originally Posted by Danno View Post
    I wish they would have reversed the power switch location with the spoolgun switch, power in the front and spoolgun in the rear.
    I'd go further than that - I think the spoolgun switch shouldn't even exist - the machine should auto-detect when the spoolgun is connected, and react appropriately. It would take a couple of extra components on the PC board to detect the current flowing (or not) to the drive motor via the small connector, or maybe even NO changes on the PC board to wire the gun drive motor to deactivate the power supply drive motor.

    As to the power switch: I've already gotten fed up with that. I was borrowing a Lincoln with a front switch before I bought this 211, so that was a big shock to find the Miller switch on the back. I moved it last night...



    I have a few other ideas for internal mods that I'll work on later: hanging multiple spools in the case, connecting BOTH gas bottles & auto-selecting them...
    Like what you did. I might follow.
    .
    Miller Bobcat 225NT onan
    Millermatic 211
    Spoolmate 100
    (Retapped to fit regular mig tips)
    Work better & less parts to stock.
    Miller 130xp
    T/A Dragster 85 (portability 11 pounds)
    Oxygen/Acetylene torch set 50'
    2. 4-1/2" grinders
    1. 9" grinder
    14" Makita chop saw
    1/2" Aircat impact gun 900#

  8. #8
    Join Date
    Dec 2012
    Location
    Memphis, TN 38133, USA, Earth, Milky Way
    Posts
    62

    Default

    I used a Brother P-Touch with white-on-clear ES adhesive to add "ON - OFF" labels beside the switch in a font similar to the welder's original, so now it almost looks factory.

  9. #9

    Default

    Thanks Steve83. I'll be moving that switch this weekend too. It's annoying back there.

    And you are correct. The sensing components for the spool gun would cost less that the switch gear.
    ==============
    Miller 211 MVP
    Hobart StickMate LX 235
    Lincoln AC 225
    CutMaster 42

  10. #10
    Join Date
    Oct 2004
    Location
    Edmonton, Alberta
    Posts
    7,740

    Cool

    Your welcome to do what ever you want to, however, if it was still on warranty, it isn't now.....

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