steel castings with 0.25% C max ,Mn 1.2 Max,Tensile strength 75Mpa,Mig or FCAW.Need information regarding preheating, any problems which may occur.etc![]()
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08-26-2011, 05:15 AM #1
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Need information regarding Weldability of steel castings
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08-27-2011, 10:20 AM #2
Can't help you with mig or FCG mig but i just did a welding test on 1" thick plates with 7018...Bob
Bob Wright, Grandson of Tee Nee Boat Trailer Founder
Metal Master Fab Salem, Oh 44460
Birthplace of the Silver & Deming Drill
1999 MM185 w/185 Spoolgun,1986 Thunderbolt AC/DC
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08-27-2011, 12:20 PM #3
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No problem with any of the two system along with a little pre and post heat.
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08-27-2011, 02:05 PM #4
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The only need for preheat is thickness. If you are using any fluid process (GTAW, FCAW, SMAW, GMAW etc), the welds are essentially, castings themselves.
The only difference between steel castings and wrought steel (rolling, forging etc) is a bit of silicon, manganese or other non-deleterious to welding additions. Base metal may have greater fluidity.
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08-30-2011, 05:13 PM #5
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08-30-2011, 06:44 PM #6
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08-30-2011, 07:19 PM #7
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Any steel form which is substantially mechanically worked (rolled, forged, drawn or otherwise plastically deformed to attain shape and structure) is termed wrought.
What we know as cast iron is iron with very high carbon content. Very low carbon steels are in fact, iron but are termed steel to differentiate from cast iron parts.
Cast iron is highly fluid from the 3%+ carbon which when the casting solidifies, comes out of solution, forming structures which can be brittle (white and gray cast iron). When this carbon is burned out in the basic oxygen furnace, these brittle structures cannot form. Yes, special treatment of cast iron both in the ladle and post-casting can offset these brittle structures. For example, one structure in gray cast iron is graphite flakes which when treated, turn into spheres that resist fracture.


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