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  1. #1

    Default My DIY press brake 1

    Here is my cheap solution for my need to find a way to bend some ” aluminum diamond plate for some brackets I needed to make. I made it after seeing some examples of DIY press brakes online. All welding was done with my MM211 with .035 wire. The die I made from an old piece of ” thick railroad scrap I found at the local Rail Road crossing.




    The 3/16” x 1 ” and 3/16” x 2” angle iron and ” round bar I had left over from other projects. The ” steel base plate I cut from the edge of a larger piece I was using as a welding table top. The round pipe was scrap left over after relocating some steam radiators in my house.




    I cut the railroad scrap down to about 12’ x 2” with a cheapo 4 ” Harbor Freight/Northern grinder with a good quality cut-off disk. I started out by using my plasma cutter on it, but found that the low-tech method of using the grinder and cut-off wheel worked better, leaving a beautiful clean edge.




    Last edited by Joe from N.Y.; 10-21-2010 at 08:24 PM.
    Millermatic 211
    Everlast 200DX TIG
    Lincoln Weld-Pak 100
    Century Stick welder
    Hypertherm Powermax 30 plasma cutter
    Oxy set-up with Henrob 2000 torch
    Logan 200 lathe (60 years old)
    Jet band saw

  2. #2

    Default

    I then used the plasma at an angle to get a rough point along the edge, and then finish ground the point with another cheapo grinder with a grinding wheel. (They are so cheap, I keep four, each with different disks and brushes on them for different needs. It is easier than swapping the disks.)








    I cut two pieces of the 1 ” angle iron to the same length, and welded them, butted up against each other to form a c-channel, almost to the edge of my ” steel plate. Then I cut the ” bar to two pieces of the same length. These got welded into the angle iron to act as structural support to go underneath the bottom die.

    Last edited by Joe from N.Y.; 10-21-2010 at 08:25 PM.
    Millermatic 211
    Everlast 200DX TIG
    Lincoln Weld-Pak 100
    Century Stick welder
    Hypertherm Powermax 30 plasma cutter
    Oxy set-up with Henrob 2000 torch
    Logan 200 lathe (60 years old)
    Jet band saw

  3. #3

    Default







    Millermatic 211
    Everlast 200DX TIG
    Lincoln Weld-Pak 100
    Century Stick welder
    Hypertherm Powermax 30 plasma cutter
    Oxy set-up with Henrob 2000 torch
    Logan 200 lathe (60 years old)
    Jet band saw

  4. #4

    Default

    Then I cut and welded a piece of 2” angle iron to be the cradle of the brake.




    After aligning the top die to the bottom of the angle iron forming the base, I cut two pieces of the pipe and welded one to each side of the die.





    Last edited by Joe from N.Y.; 10-21-2010 at 08:25 PM.
    Millermatic 211
    Everlast 200DX TIG
    Lincoln Weld-Pak 100
    Century Stick welder
    Hypertherm Powermax 30 plasma cutter
    Oxy set-up with Henrob 2000 torch
    Logan 200 lathe (60 years old)
    Jet band saw

  5. #5

    Default




    Then I cut some more ” rod for the pipe on each side of the die to ride on, and welded them in place on the ” base. I used a cheap Northern grinder attachment that turns it into a mini chop saw.





    Last edited by Joe from N.Y.; 10-22-2010 at 06:35 AM.
    Millermatic 211
    Everlast 200DX TIG
    Lincoln Weld-Pak 100
    Century Stick welder
    Hypertherm Powermax 30 plasma cutter
    Oxy set-up with Henrob 2000 torch
    Logan 200 lathe (60 years old)
    Jet band saw

  6. #6

    Default

    The top gets slid onto the posts, and that’s it. I welded it along the edge of a larger piece of 1/4" plate i am using for my welding table, and just cut the edge of the plate off the table when I was done. (The table fits better in my garage now). I will add suitable springs under the pipe on each side when I can scrounge some up somewhere. In the mean time, it works for me. It bends 3/8” flat stock like butter



    Last edited by Joe from N.Y.; 10-21-2010 at 08:26 PM.
    Millermatic 211
    Everlast 200DX TIG
    Lincoln Weld-Pak 100
    Century Stick welder
    Hypertherm Powermax 30 plasma cutter
    Oxy set-up with Henrob 2000 torch
    Logan 200 lathe (60 years old)
    Jet band saw

  7. #7

    Default







    (This is the last of the multi-part post.)
    Last edited by Joe from N.Y.; 10-21-2010 at 08:27 PM.
    Millermatic 211
    Everlast 200DX TIG
    Lincoln Weld-Pak 100
    Century Stick welder
    Hypertherm Powermax 30 plasma cutter
    Oxy set-up with Henrob 2000 torch
    Logan 200 lathe (60 years old)
    Jet band saw

  8. #8
    Join Date
    Sep 2005
    Location
    Salem ,Ohio
    Posts
    3,892

    Cool

    Nice job there Joe. Are you left handed?...Bob
    Bob Wright, Grandson of Tee Nee Boat Trailer Founder
    Metal Master Fab Salem, Oh 44460
    Birthplace of the Silver & Deming Drill
    1999 MM185 w/185 Spoolgun,1986 Thunderbolt AC/DC
    Spool Gun conversion. How To Do It. Below.
    http://www.millerwelds.com/resources...php?albumid=48

  9. #9

    Default

    Quote Originally Posted by aametalmaster View Post
    Nice job there Joe. Are you left handed?...Bob
    No, why, does something look backwards?
    Millermatic 211
    Everlast 200DX TIG
    Lincoln Weld-Pak 100
    Century Stick welder
    Hypertherm Powermax 30 plasma cutter
    Oxy set-up with Henrob 2000 torch
    Logan 200 lathe (60 years old)
    Jet band saw

  10. #10
    Join Date
    Feb 2007
    Location
    Central IL
    Posts
    179

    Default

    By Joe from N.Y.
    No, why, does something look backwards?
    The handle on your grinder.
    Flash me! I'm a welder.

    American by birth, Union by choice! Boilermakers Local 60

    America is a Union

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