Invention is the Mother of Necessity, or something like that. And if you give me a picture of a tool, I might just be able to duplicate it. We needed some plate clamps for handling steel plate horizontally. Something simple and inexpensive. I've got access to the tools, can I build what I need? Can I find something that will do the job? I found some simple clamps online marketed as "Bird Clamps".
01-Bird Clamp Online.jpg
I dusted off my AutoDesk Inventor and laid out the clamp I found online
02-My Version.jpg
Using our Hypertherm Powermax 1000 and my Miller Circle Cutter Guide and a straight edge or two, I laid out, cut, and trimed out the pieces.
03-Clamp Plate Layout.jpg
04-Initial Cuts.jpg
05-Next Cuts.jpg
Well, that's the first Five, I'll add the others in additional post.
Results 1 to 9 of 9
Hybrid View
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07-01-2010, 10:14 PM #1
Senior Member
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- Aug 2006
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- Plainview, TX
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Plate Clamps and Grape Fruit Punch
'77 Miller Bluestar 2E on current service truck
'99 Miller Bobcat 225NT for New Service Truck
'85 Millermatic 200 in Shop
'72 Marquete 295 AC cracker box in Shop
'07 Hypertherm Powermax 1000 G3 Plasma Cutter in Shop
Miller Elite and Digital Elite Hoods
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07-01-2010, 10:17 PM #2
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- Aug 2006
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- Plainview, TX
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Next Five Pictures
This is the next batch of Pictures of my home built Bird Clamps
06-Cutting Free.jpg
07-Mark Off Braces.jpg
08-Clamp the Guide.jpg
09-Trim the Ends.jpg
10-Mark the Pivot.jpg
To Be Continued...Last edited by flukecej; 07-01-2010 at 10:25 PM. Reason: Re-arrange Photo Order
'77 Miller Bluestar 2E on current service truck
'99 Miller Bobcat 225NT for New Service Truck
'85 Millermatic 200 in Shop
'72 Marquete 295 AC cracker box in Shop
'07 Hypertherm Powermax 1000 G3 Plasma Cutter in Shop
Miller Elite and Digital Elite Hoods
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07-01-2010, 10:23 PM #3
Senior Member
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- Aug 2006
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- Plainview, TX
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Next Five, Not necessarily in order.
Wow, If you don't arrange the attachments yourself, the software has its own idea of order.
11-Making the Cut.jpg
12-Trimming Out.jpg
13-Fit Up.jpg
14-Welded Up.jpg
15-Another View.jpg
To be continued, after some editting.'77 Miller Bluestar 2E on current service truck
'99 Miller Bobcat 225NT for New Service Truck
'85 Millermatic 200 in Shop
'72 Marquete 295 AC cracker box in Shop
'07 Hypertherm Powermax 1000 G3 Plasma Cutter in Shop
Miller Elite and Digital Elite Hoods
-
07-01-2010, 10:30 PM #4
Senior Member
- Join Date
- Aug 2006
- Location
- Plainview, TX
- Posts
- 334
And the Next Five...
Is this what selecting "Your Five" is like?
16-First Test.jpg
17-Black Paint.jpg
18-Red Paint.jpg
19-Second Clamp Fit Up.jpg
20-Second Clamp Welded.jpg
To be continued, after arranging...'77 Miller Bluestar 2E on current service truck
'99 Miller Bobcat 225NT for New Service Truck
'85 Millermatic 200 in Shop
'72 Marquete 295 AC cracker box in Shop
'07 Hypertherm Powermax 1000 G3 Plasma Cutter in Shop
Miller Elite and Digital Elite Hoods
-
07-01-2010, 10:38 PM #5
Senior Member
- Join Date
- Aug 2006
- Location
- Plainview, TX
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- 334
This is tooooooooooooo much fun!
I guess I should learn how to do this from online and not from my computer...
21-Rear View.jpg
22-Side View.jpg
23-Clamp Open.jpg
The Clamps needed some teeth to grip with, so and old horse file was used to add some grip to the clamp.
24-Dental Work.jpg
25-Grip for Clamp.jpg
We're almost done, I think one more post will complete the pictures.
To be continued...'77 Miller Bluestar 2E on current service truck
'99 Miller Bobcat 225NT for New Service Truck
'85 Millermatic 200 in Shop
'72 Marquete 295 AC cracker box in Shop
'07 Hypertherm Powermax 1000 G3 Plasma Cutter in Shop
Miller Elite and Digital Elite Hoods
-
07-01-2010, 10:52 PM #6
Senior Member
- Join Date
- Aug 2006
- Location
- Plainview, TX
- Posts
- 334
Wow, what a way to make your posting number rise
OK, we have arrived, the final pictures...
I didn't mention this, I had previously cut out enough parts to make 2 sets, not completely, I had a few more to cut out after the modifications made to the first set.
26-Trim Out 2nd Set.jpg
And here is the first set after the paint finally dried...
27-First Set Final Paint.jpg
28-First Set Complete.jpg
Many of you are probably wondering what "Grape Fruit Punch" is. Well, its been more humid than normal here on the South Plains of Texas and it just makes you sweat alot more. Well I have been mixing KoolAide and Gatorade and it comes out pretty interesting. The mix of late has been KoolAide Grape and Gatorade Fruit Punch, thus the name. Next Mix, Tropical Fruit and Fruit Punch, that makes Tropical Fruit Fruit Punch.
Stay Tuned for more project updates. After the rain, thank you Alex, time to pull weeds and haul off some scrap metal. Upcoming projects: Trailer rebuilds and mods and rig rebuild to come, along with the mother of all truck service beds.'77 Miller Bluestar 2E on current service truck
'99 Miller Bobcat 225NT for New Service Truck
'85 Millermatic 200 in Shop
'72 Marquete 295 AC cracker box in Shop
'07 Hypertherm Powermax 1000 G3 Plasma Cutter in Shop
Miller Elite and Digital Elite Hoods


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