This intake manifold was modified by someone and used to thin of material after modding the intake to make it a short runner.
Here is the problem,too thin of plate and it acts like a drum and under boost it balloons out and cracks the welds.
Intake set up on the JIG plate on the mill. I had to get pretty creative with the hold downs to clamp it to the JIG plate. I might drill and tap the JIG plate for the next intake for the clamp studs. I did not clamp it really tight as not to warp the manifold.
This is after a couple of passes with the cutter. I only took off about .015" at a time.
Just another pic.
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02-06-2010, 01:54 PM #1Senior Member
- Join Date
- Sep 2005
Fixing a Modified 2004 Cobra 4V intakeMiller Dynasty 300DX
HTP MIG 240
HTP 380 Plasma
Bridgeport Milling Machine
South Bend Lathe