To me, the welds look to be on the cold side. They also seem undersized, and they also have quite a bit of inconsistency to them; which, could translate into lack of fusion issues along the length of the weld. In the mock up photo, I see some possible cold lapping along the toe of one of the fillet welds on the right side of the mount.
Results 11 to 18 of 18
Thread: shackle mounts
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08-08-2009, 08:26 AM #11
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08-08-2009, 09:08 AM #12
2007 Trailblazer 302G
2004 Invision 354MP
1999 60 series feeder
2005 Maxstar 200DX
2007 CST280
1999 HF 251-1
older Hobart hefty wire feeder
Hyperthrem 600
Maxstar 150S(such a cute welder)
had and sold........
2003 XMT 304CC/CV
1947 Lincoln SA200G short hood
1963 Lincoln SA200G
1975 Lincoln SA200G(best machine ever had
)
1970's Lincoln SAE400G
2 Maxstar's 200DX's
1 Maxstar 200SD
CST 280
2 CST 250
MM130
Railmen
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08-08-2009, 11:59 AM #13
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I agree with Danny on this one. I'm not trying to offend anyone but the welds do look cold and inconsistent! What welder was used?
Miller Trailblazer 302
Miller 12 RC wire feeder
Miller HF 251D-1
Miller 175 wire feed
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08-08-2009, 10:52 PM #14
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Ya its hard to keep on track when the family is at home. I took them to the shop were one of our certified welders will finish them with the big boy we have there. My 225g plus is in pices getting a new paint job and decals as we speek, I was tacking them and got carryed away wanted to see one done and painted sorry. Thanks for speeking up, If I hand not known any better and stuck them on the truck with the trailer and the 05 jeep and lost them I would have deserved that one.
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08-11-2009, 10:46 PM #15
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Easier/cheaper to use a takeoff set of front brackets from a junk D or W 250-350, drill frame accordingly, and flip shackle. Side benefit it that it looks almost stock because it uses OEM parts. The guys at RamCharger Central don't visit the junkyard too often I guess. My work rig is a '91 W250 so I'm no stranger to this mod.
As far as the welds, just finish the insides with 7018 and don't worry about it. The stock shackle isn't very strong when it's put in compression and will usually fold up before anything breaks. Stock shackle was designed to be in tension and is usually the weakest link in a shackle flip lift. EDIT: N/M looks like it's "done" judging by paint.
I know for a fact 91 CTD's use a smaller ID bushing size (and bolt) than 93 springs. I think they made the change in 91.5 or 92 model year. If you decide to try the OEM bracket trick, measure the bolt size. It's not the same for all first gens.Last edited by MR.57; 08-11-2009 at 11:41 PM.
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08-11-2009, 11:25 PM #16
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Ummm,,,, if "Danny" is who I think he is, you should be eating your words, right about now. The man has done more, comparing contrasting and critiquing, among power units, and the same among various brands of wire, than anybody else here.
Railmen, instead of making fun, why don't you do the same sometime, out of your own pocket?????? Post detailed pics, also, Dan is well known for good, close-up, detailed pics. With explanations.
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08-12-2009, 02:32 PM #17ctraugh2005 Guest
Since you already know about the cold welds and are getting them fixed, all I have to say is nice brackets. Im sure they will hold up quite well with the correct welds.
Im going to make a couple of these for my truck to replace the rotted out ones.
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08-12-2009, 04:11 PM #18
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Thanks guys for the comments. When this prodject is done I'll be starting on my trailer for the welder and compressor.



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