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  1. #1
    Join Date
    Aug 2007
    Location
    Seabrook, TX
    Posts
    43

    Cool Mig Welder Questions...?

    Is there any kind of preventative maintenance that needs to be done to a Mig welder? I have a Millermatic 200 that I just got from a friend. It has been sitting for a couple years. I have welded for about 5 min on a different welding machine, so my knowledge is non-existent when it comes to welding.

    Also, I have a Miller s-32p at my shop that doesn't seem to have a power cord. It has a male connector coming out of the rear bottom of the maching, but I am still unsure. What the connector looks like is the connection like a Miller Bobcat machines lead connectors....

    Also, on the Millermatic, the wire inside has a little surface rust. Will this affect the welding capabilities at all?

    Thanks in advance guys!

    Bryan
    They don't call me Lucky for nothin'.

  2. #2
    Join Date
    Aug 2006
    Location
    near rochester NY
    Posts
    9,881

    Default

    the surface rust will effect the weld. most times you can wind off some wire and the rusty part will run out so you just have clean wire.
    i would download an owners manual from the miller site it should cover maintenance . i just blow mine out with air about once a year and keep them covered.

    welcome to the site.
    Last edited by fun4now; 08-14-2007 at 07:57 PM. Reason: welcome
    thanks for the help
    ......or..........
    hope i helped

    feel free to shoot me an e-mail direct i have time to chat. james@newyorkmetalart.com
    summer is here, plant a tree. if you don't have space or time to plant one sponsor some one else to plant one for you. a tree is an investment in our planet, help it out.
    JAMES

  3. #3
    Join Date
    Aug 2007
    Location
    Seabrook, TX
    Posts
    43

    Default

    Thanks. I will do that.
    They don't call me Lucky for nothin'.

  4. #4
    Join Date
    Jul 2007
    Location
    Batavia, NY
    Posts
    159

    Default

    What fun4now said about blowing the machine out. Take both side panels off and take machine outside and let er rip with the air nozzle. Also with a MM200 which has a tap transformer it is a good idea to work your knife switches (voltage control) back and forth and sweep your wire feed speed rheostat back and forth so you don't get a flat spot on it.

    Also, what I tell people that wil do periodic welding is: take the wire out of the machine when not in use. Get yourself some of those oversized ziplock bags to stor your wire in and store it in a place where the temperature is stable (like in your house). Condensation will rust your wire and cause you grief. It also wouldn't hurt to get some of those salt packages that is often used in packaging to absorb moisture.
    Rich Ferguson
    Sales Technician
    Jackson Welding Supply Co.
    "Keep America Strong.....Weld It"
    www.jacksonweldingsupply.com

  5. #5
    Join Date
    Aug 2007
    Location
    Seabrook, TX
    Posts
    43

    Default

    Awesome. Thanks for the tips.

    About the knife switches and rheostat, do this while it is on, or just while it is off. How often?
    They don't call me Lucky for nothin'.

  6. #6
    Join Date
    Aug 2006
    Location
    near rochester NY
    Posts
    9,881

    Default

    i keep my flux core role in a bag as i dont use it too often, and bag up the big role wile using the flux.
    thanks for the help
    ......or..........
    hope i helped

    feel free to shoot me an e-mail direct i have time to chat. james@newyorkmetalart.com
    summer is here, plant a tree. if you don't have space or time to plant one sponsor some one else to plant one for you. a tree is an investment in our planet, help it out.
    JAMES

  7. #7
    Join Date
    Jul 2007
    Location
    Batavia, NY
    Posts
    159

    Default

    Quote Originally Posted by Lucky View Post
    Awesome. Thanks for the tips.

    About the knife switches and rheostat, do this while it is on, or just while it is off. How often?
    Naaaw, you can do it while the machine is off...actually may be better if it is off.

    About once a month would be fine.
    Rich Ferguson
    Sales Technician
    Jackson Welding Supply Co.
    "Keep America Strong.....Weld It"
    www.jacksonweldingsupply.com

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