Miller Electric

Welding Discussion Forums

Home » Resources » Communities » Welding Discussion Forums
 
Miller Welding Discussion Forums - Powered by vBulletin

Page 1 of 2 12 LastLast
Results 1 to 10 of 12
  1. #1
    Join Date
    Jan 2006
    Location
    Eugene, Oregon
    Posts
    2,428

    Cool A Little 350DX Project

    Got another little project where I was able to utilize the VP function of my 350. These are a couple of longer tubes that go to a helo jack stand I did earlier this year. They use this particular stand for a few different birds and each arm has to be a different length.

    Anywho, material is 6061. The tube is 3/8" where it gets welded and the cap is 1/2" except for the center web. I used a heat gun to pre-heat the parts for about 10 minutes before welding. Only cleaning was a wipe down with denatured alcohol.

    I used a 1/8" tungsten sharpened to a point with a flat ground on the end. I set the machine to independent polarity and used a 100%/70% ratio of EN/EP. Total amperage was 260 wich equated to 281 amps EN to 196 amps EP. You can see the result of this in the last pic. This is a shot of the tungsten after welding both parts. as you can see, it has very little wear after welding at such a high amperage. The other settings were as follows:

    Tig start amps = 60 amps @ 60 ms.
    Gas flow = 18 CFH
    Straight Argon gas
    1/16" 5356 filler
    Hz = 120
    Balance = 75
    Attached Images Attached Images
    Last edited by KB Fabrications; 08-20-2008 at 07:54 PM.
    Dynasty 350DX
    Dynasty 200DX TigRunner
    MM 350P
    MM Passport Plus
    Spectrum 375 Extreme
    08' Trailblazer 302

  2. #2
    Join Date
    Jan 2008
    Location
    Colorado
    Posts
    673

    Question

    KB:
    Since there is an 'internet obsession' with 'which' tungsten and your paragraph 3 describes (and shows) your tungsten; what color works for you?

    FWIW: I just started TIG class, but they use red or green.
    RETIRED desk jockey.

    Hobby weldor with a little training.

    Craftsman O/A---Flat, Vert, Ovhd, Horz.

    Miller Syncrowave 250.

  3. #3
    Join Date
    Jan 2006
    Location
    Eugene, Oregon
    Posts
    2,428

    Default

    I use 2% lanthanated for both steel and aluminum on my 350.
    Dynasty 350DX
    Dynasty 200DX TigRunner
    MM 350P
    MM Passport Plus
    Spectrum 375 Extreme
    08' Trailblazer 302

  4. #4
    Join Date
    Jan 2008
    Location
    Colorado
    Posts
    673

    Default

    KB:
    Thanks, Craig
    RETIRED desk jockey.

    Hobby weldor with a little training.

    Craftsman O/A---Flat, Vert, Ovhd, Horz.

    Miller Syncrowave 250.

  5. #5
    Join Date
    Nov 2006
    Location
    Lake of the Ozarks MO
    Posts
    3,506

    Default

    Darn nice work...I'd hire yuh
    Miller Dynasty 700...OH YEA BABY!!
    MM 350P...PULSE SPRAYIN' MONSTER
    Miller Dynasty 200 DX "Blue Lightning"

    Miller Bobcat 225 NT
    Miller 30-A Spoolgun
    Miller WC-115-A
    Miller Spectrum 300
    Miller Spoolmate 200
    Miller 225 Thunderbolt
    SPEEDGLAS 9100XX

  6. #6
    Join Date
    Jan 2007
    Location
    Rosetown, SK.
    Posts
    519

    Default

    Good to here from you KB. Nice work as always & thanks for sharing.
    252 Miller Mig
    180 Synchrowave
    R - 45 Milling Machine
    Kingston 1100 Lathe
    Miller 2050 Plasma Cutter

  7. #7
    Join Date
    Oct 2007
    Posts
    128

    Default

    Nice project, good to see you posting your job pics again.

  8. #8
    Join Date
    Jul 2008
    Location
    Salem, Oregon, USA
    Posts
    22

    Default

    That is some beautiful work!
    Click on the sig photo

    An Automotive Machine Shop

  9. #9
    Join Date
    Aug 2008
    Location
    Thetford VT
    Posts
    64

    Wink

    Its nice to see quality work.

  10. #10
    Join Date
    Mar 2008
    Location
    Baltimore, Maryland
    Posts
    315

    Default

    Nice work and nice machine. One day I'll have all the cool toys.

    James
    Miller Dynasty 200DX SOLD
    WeldTec Water Cooler SOLD
    Miller Millermatic 180 w/ Spoolmate 100
    20Ton press
    And lots of Cut-off and grinding wheels
    www.IAGPERFORMANCE.com

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  

Warning: Non-static method PhpQuickProfiler::getMicroTime() should not be called statically in /mnt/stor3-wc1-dfw1/357822/357839/www.millerwelds.com/web/content/lib/pqp/classes/Console.php on line 77

Warning: Non-static method PhpQuickProfiler::getMicroTime() should not be called statically in /mnt/stor3-wc1-dfw1/357822/357839/www.millerwelds.com/web/content/lib/pqp/classes/Console.php on line 77

Warning: Non-static method PhpQuickProfiler::getMicroTime() should not be called statically in /mnt/stor3-wc1-dfw1/357822/357839/www.millerwelds.com/web/content/lib/pqp/classes/Console.php on line 77

Warning: Non-static method PhpQuickProfiler::getMicroTime() should not be called statically in /mnt/stor3-wc1-dfw1/357822/357839/www.millerwelds.com/web/content/lib/pqp/classes/Console.php on line 77

Warning: Non-static method PhpQuickProfiler::getMicroTime() should not be called statically in /mnt/stor3-wc1-dfw1/357822/357839/www.millerwelds.com/web/content/lib/pqp/classes/Console.php on line 77

Warning: Non-static method PhpQuickProfiler::getMicroTime() should not be called statically in /mnt/stor3-wc1-dfw1/357822/357839/www.millerwelds.com/web/content/lib/pqp/classes/Console.php on line 77

Warning: Non-static method PhpQuickProfiler::getMicroTime() should not be called statically in /mnt/stor3-wc1-dfw1/357822/357839/www.millerwelds.com/web/content/lib/pqp/classes/Console.php on line 77

Warning: Non-static method PhpQuickProfiler::getMicroTime() should not be called statically in /mnt/stor3-wc1-dfw1/357822/357839/www.millerwelds.com/web/content/lib/pqp/classes/Console.php on line 77

Warning: Function split() is deprecated in /mnt/stor3-wc1-dfw1/357822/357839/www.millerwelds.com/web/content/lib/footer.inc.php on line 62

Welding Projects

Special Offers: See the latest Miller deals and promotions.

Warning: Function split() is deprecated in /mnt/stor3-wc1-dfw1/357822/357839/www.millerwelds.com/web/content/lib/footer.inc.php on line 137