Announcement

Collapse
No announcement yet.

Flush Mount I-beam

Collapse
X
  • Filter
  • Time
  • Show
Clear All
new posts

  • Flush Mount I-beam

    I am in the process of building an addition to the back of my garage to enlarge my shop area. The ceiling will require a 16 feet long W12"x16 lb/ft I-beam that will support the joists. The joists will support an attic, which will be used for storage. I chose to mount the I-beam flush with the joists to avoid infringing on the ceiling space in the shop. On the North side the I-beam will be supported by a wooden post. On the South side the I-beam will be supported by a 3" diameter schedule 40 Lally column, which will be located about 2 feet from the south wall of the addition to allow space for furnace ductwork between the Lally column and the south wall. The Lally column will rest on the 6" thick steel reinforced concrete slab. The column load will pass to a 2'x2'x2' pier, which is located under the slab.

    1. The crosshatched area in the first picture shows the floor plan for the new addition.

    2. The second picture is an isometric view which shows the new addition on the left side.

    3. The third picture shows using a magnetic base drill press to drill 9/16" holes in the I-beam for the 1/2" bolts that will fasten the 2x12's to the sides of the I-beam.
    Click image for larger version

Name:	1. Plan view of addition.jpg
Views:	1
Size:	135.1 KB
ID:	583708
    Click image for larger version

Name:	2. Isometric view of addion.PNG
Views:	1
Size:	23.8 KB
ID:	583709
    Click image for larger version

Name:	3. magnetic base drill press.jpg
Views:	1
Size:	58.3 KB
ID:	583710
    Miller Thunderbolt
    Smith Oxyacetylene Torch
    Miller Dynasty 200DX
    Lincoln SP-250 MIG Welder
    Clausing/Coldchester 15" Lathe
    16" DuAll Saw
    15" Drill Press
    7" x 9" Swivel Head Horizontal Band Saw
    20 Ton Arbor Press
    Bridgeport
    Miller Spectrum 375 Plasma Torch

  • #2
    I welded a tab to the south end of the I-beam to attach it to the south wall to stabilize it during ******** of the I-beam, I used 0.035" wire with short circuit MIG because the plates were only 3/16". I used Lincoln 71M Outershield fluxcore to weld a 1/2" plate to the north end of the I-beam (330 in/min WFS @ 23 volts). In addition to stabilizing the I-beam, this plate also spreads the load out on the upper 2x6 wooden plate to reduce the compression stress on the wooden upper plate to acceptable levels. I also used 71M wire to weld a tap plate to the bottom of the I-beam to be used to attach the upper end of the Lally column.

    4a, 4b, & 4c Pictures of South tab

    5. North tab

    6. Tap plate welded to bottom of I-beam
    Click image for larger version

Name:	4a. South tab.jpg
Views:	1
Size:	41.6 KB
ID:	583712
    Click image for larger version

Name:	4b. South tab.jpg
Views:	1
Size:	53.1 KB
ID:	583713
    Click image for larger version

Name:	4c. South tab installed.jpg
Views:	1
Size:	69.3 KB
ID:	583714
    Click image for larger version

Name:	5. North plate installed.jpg
Views:	1
Size:	55.6 KB
ID:	583715
    Click image for larger version

Name:	6. Tap plate welded to bottom.jpg
Views:	1
Size:	50.5 KB
ID:	583716
    Miller Thunderbolt
    Smith Oxyacetylene Torch
    Miller Dynasty 200DX
    Lincoln SP-250 MIG Welder
    Clausing/Coldchester 15" Lathe
    16" DuAll Saw
    15" Drill Press
    7" x 9" Swivel Head Horizontal Band Saw
    20 Ton Arbor Press
    Bridgeport
    Miller Spectrum 375 Plasma Torch

    Comment


    • #3
      I also used 71M wire to weld a plate to the top of the Lally column. Next I used a manual fork lift to erect the I-beam. The North end of the I--beam rested on the North wall. I temporarily supported the South end of the I-beam with an adjustable Lally column to level it.

      7. Plate welded to top of Lally column

      8a & 8b. Using manual fork lift to lift I-beam into position.

      9. Adjustable Lally column
      Click image for larger version

Name:	7. Plate welded to top of Lally column.jpg
Views:	1
Size:	49.9 KB
ID:	583718
      Click image for larger version

Name:	8a. Using manual fork lift.jpg
Views:	1
Size:	67.7 KB
ID:	583719
      Click image for larger version

Name:	8b I-beam in position.jpg
Views:	1
Size:	77.8 KB
ID:	583720
      Click image for larger version

Name:	9. Adjustable Lally column.jpg
Views:	1
Size:	74.2 KB
ID:	583721
      Miller Thunderbolt
      Smith Oxyacetylene Torch
      Miller Dynasty 200DX
      Lincoln SP-250 MIG Welder
      Clausing/Coldchester 15" Lathe
      16" DuAll Saw
      15" Drill Press
      7" x 9" Swivel Head Horizontal Band Saw
      20 Ton Arbor Press
      Bridgeport
      Miller Spectrum 375 Plasma Torch

      Comment


      • #4
        I screwed the plate, which was welded to the top of the of the Lally column to the tap plate,which
        Click image for larger version

Name:	10. Plate welded to bottom of Lally column.jpg
Views:	1
Size:	51.9 KB
ID:	583723
        Click image for larger version

Name:	11. Lally column mounted.jpg
Views:	1
Size:	59.2 KB
ID:	583724
        Click image for larger version

Name:	12. Hanger brackets installed.jpg
Views:	1
Size:	44.9 KB
ID:	583725
        Click image for larger version

Name:	13. Status of addition.jpg
Views:	1
Size:	67.7 KB
ID:	583726
        was welded to the bottom of the I-beam and let it hang free. Next I attached a 1/2" plate to the concrete directly below the I-beam using Tapcon fasteners. Finally I TIG welded the new plate to the bottom of the Lally column. I had to TIG weld it because my 71M outer shield had absorbed moisture due to the high humidity so I was starting to get worm tracks in the weld. The last step is to use hanger brackets to attach the joists to the 2x12, which are bolted to the I-beam.

        10. Plate welded to bottom of Lally column

        11. Lally column mounted

        12. Hanger brackets installed

        13. Status of addition
        Miller Thunderbolt
        Smith Oxyacetylene Torch
        Miller Dynasty 200DX
        Lincoln SP-250 MIG Welder
        Clausing/Coldchester 15" Lathe
        16" DuAll Saw
        15" Drill Press
        7" x 9" Swivel Head Horizontal Band Saw
        20 Ton Arbor Press
        Bridgeport
        Miller Spectrum 375 Plasma Torch

        Comment


        • #5
          Heck ya man. I put in an ibeam across the width of my shop to support the loft for storage. 24' supported by two steel columns bolted to the floor. Working by myself so I had to get creative since the beam had to go up in three pieces and get welded in place. Then I put a low head room trolley on it and that has been the single best upgrade to my shop other than the ventilation fan. But you're way better at photo documenting this stuff than me.

          Nice work.

          Comment


          • #6
            Nice work, you could support a battle ship, I like.

            Comment

            Working...
            X