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.045 to .035 chart

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  • .045 to .035 chart

    Is there a chart to convert .045 to .035 ipm.

    I was welding up a receiver hitch for my pu. It has the 2 1/2'' receiver.
    I took out my iphone and went to the new Miller app, it said 29volts 390ipm .045.
    I did not have any .045, so I made the .035 work at 525 ipm, it was not quite enough, but worked.
    So is there a chart I could use to get ipm right the first time?
    Good Luck,
    Bob
    Millermatic 252 w/30A
    Big Blue Air Pak
    Ellis 3000 Band Saw
    Trailblazer 302 Air Pak w/ Wireless Remote
    8-RC
    Dynasty 200 DX
    XMT 350 MPa w/S-74 MPa Plus
    Millermatic 211
    Passport Plus
    Spectrum 625 X-TREME
    Lincoln SA-200 Blue Tint Red Face '63
    2-Lincoln SA-200 Red Face '68
    SA-200 Black Face '59
    SA-200 Green Lite '84
    SA-200 Green Lite '80
    SA-200 Red Face '69
    SA-200 Red Face '66
    SA-200 Green Lite '81
    '70 Black Face Round Barrel

  • #2
    What material thickness?
    Last edited by big mike; 04-02-2014, 08:21 AM. Reason: Still not comprehending

    Comment


    • #3
      You do realize that those voltages are well into spray arc territory, and you will need a spray arc blend, not just CO2, or 75/25?

      Comment


      • #4
        what charts reach into 29 volts

        Comment


        • #5
          Answers

          Sorry, I've been working on my speedster and have not had time to reply, then my internet went down for 8 days.

          Big Mike, My first project was two 1X3 flat bars welded to a piece 2 1/2" SQ tube.
          For a double lip hitch, farm equip.
          Next was a equalizer hitch for my car trailer. Nobody makes the 2 1/2'' receivers mounts yet, all are just 2''.
          Mine was 2 1/2'' solid SQ stock welded to 2X2 1/2'' solid stock.
          To make a adjustable equalizer hitch.
          I drilled the holes and welded the 2x2 1/2 perpendictular to the receiver with a 5'' rise and 7'' drop.
          I beveled the 2 1/2 SQ and filed the V with weld and put a 2'' SQ tube cut at a 45* for a gusset.

          Walker, I sprayed with 98/02.

          Kevin, I used my Miller App on my iPhone to get 1/2'' steel (is as high as it goes)
          29-30 volts, 315 amps, 98/02.

          Still looking for a chart.

          Good Luck,
          Bob
          Millermatic 252 w/30A
          Big Blue Air Pak
          Ellis 3000 Band Saw
          Trailblazer 302 Air Pak w/ Wireless Remote
          8-RC
          Dynasty 200 DX
          XMT 350 MPa w/S-74 MPa Plus
          Millermatic 211
          Passport Plus
          Spectrum 625 X-TREME
          Lincoln SA-200 Blue Tint Red Face '63
          2-Lincoln SA-200 Red Face '68
          SA-200 Black Face '59
          SA-200 Green Lite '84
          SA-200 Green Lite '80
          SA-200 Red Face '69
          SA-200 Red Face '66
          SA-200 Green Lite '81
          '70 Black Face Round Barrel

          Comment


          • #6
            Here is an article from Welding Design that gives the raw data to calculate it..

            http://weldingdesign.com/welding-qa/...l-voltage-7806

            Hope this is helpful...

            BTW... how about posting some pics of your "Speedster Project"...??

            .

            *******************************************
            The more you know, The better you know, How little you know

            “The bitterness of poor quality remains long after the sweetness of low price is forgotten”

            Buy the best tools you can afford.. Learn to use them to the best of your ability.. and take care of them...

            My Blue Stuff:
            Dynasty 350DX Tigrunner
            Dynasty 200DX
            Millermatic 350P w/25ft Alumapro & 30A
            Millermatic 200

            TONS of Non-Blue Equip, plus CNC Mill, Lathes & a Plasmacam w/ PowerMax-1000

            Comment


            • #7
              H80N, Thanks for that page. That's a lot of ciphering just to do a little welding.
              What I got out that was a huge head ache and a heavy drinking problem.
              So I think you use 1.5 a factor and will be close.
              Like the App called for 390ipm of .045 times 1.5 factor equals 585ipm of .035 and would be a better choice than my guess of 525ipm.
              Thanks again,
              Turns out the heavy drinking is really no problem and the head ache went away.
              Good luck,
              Bob
              Millermatic 252 w/30A
              Big Blue Air Pak
              Ellis 3000 Band Saw
              Trailblazer 302 Air Pak w/ Wireless Remote
              8-RC
              Dynasty 200 DX
              XMT 350 MPa w/S-74 MPa Plus
              Millermatic 211
              Passport Plus
              Spectrum 625 X-TREME
              Lincoln SA-200 Blue Tint Red Face '63
              2-Lincoln SA-200 Red Face '68
              SA-200 Black Face '59
              SA-200 Green Lite '84
              SA-200 Green Lite '80
              SA-200 Red Face '69
              SA-200 Red Face '66
              SA-200 Green Lite '81
              '70 Black Face Round Barrel

              Comment


              • #8
                and the Speedster pics..?? pls....
                .

                *******************************************
                The more you know, The better you know, How little you know

                “The bitterness of poor quality remains long after the sweetness of low price is forgotten”

                Buy the best tools you can afford.. Learn to use them to the best of your ability.. and take care of them...

                My Blue Stuff:
                Dynasty 350DX Tigrunner
                Dynasty 200DX
                Millermatic 350P w/25ft Alumapro & 30A
                Millermatic 200

                TONS of Non-Blue Equip, plus CNC Mill, Lathes & a Plasmacam w/ PowerMax-1000

                Comment


                • #9
                  Originally posted by Bob Miller View Post
                  Sorry, I've been working on my speedster and have not had time to reply, then my internet went down for 8 days.

                  Big Mike, My first project was two 1X3 flat bars welded to a piece 2 1/2" SQ tube.
                  For a double lip hitch, farm equip.
                  Next was a equalizer hitch for my car trailer. Nobody makes the 2 1/2'' receivers mounts yet, all are just 2''.
                  Mine was 2 1/2'' solid SQ stock welded to 2X2 1/2'' solid stock.
                  To make a adjustable equalizer hitch.
                  I drilled the holes and welded the 2x2 1/2 perpendictular to the receiver with a 5'' rise and 7'' drop.
                  I beveled the 2 1/2 SQ and filed the V with weld and put a 2'' SQ tube cut at a 45* for a gusset.

                  Walker, I sprayed with 98/02.

                  Kevin, I used my Miller App on my iPhone to get 1/2'' steel (is as high as it goes)
                  29-30 volts, 315 amps, 98/02.

                  Still looking for a chart.

                  Good Luck,
                  Bob
                  thank you bob, i was just curious, my 252 only goes to 25 volts, or thats what i thought, made a mistake, it goes to 29.5. i recently purchased the 252, which is a great machine, i am not used to the setting numbers yet, my mm200 had 1 thru 6, low and hi for volts, just a matter of getting used to it. thanks again

                  Comment


                  • #10
                    Originally posted by H80N View Post
                    and the Speedster pics..?? pls....
                    The pictures are coming as soon as I can get someone to post them for me.
                    Look for a whole new thread titled Speedster?

                    Good Luck,
                    Bob
                    Millermatic 252 w/30A
                    Big Blue Air Pak
                    Ellis 3000 Band Saw
                    Trailblazer 302 Air Pak w/ Wireless Remote
                    8-RC
                    Dynasty 200 DX
                    XMT 350 MPa w/S-74 MPa Plus
                    Millermatic 211
                    Passport Plus
                    Spectrum 625 X-TREME
                    Lincoln SA-200 Blue Tint Red Face '63
                    2-Lincoln SA-200 Red Face '68
                    SA-200 Black Face '59
                    SA-200 Green Lite '84
                    SA-200 Green Lite '80
                    SA-200 Red Face '69
                    SA-200 Red Face '66
                    SA-200 Green Lite '81
                    '70 Black Face Round Barrel

                    Comment

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