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Tig welding 1/4" aluminum 1st attempt

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  • #16
    Originally posted by Drf255 View Post
    Gotta a question on this one.

    Not sure on Goose's Lincoln, but my Syncro 250 transformer topped out at 68% EN with the balance set on MAX. Wouldnt lowering it more put less heat into the part?
    It would put less heat in the metal and more in the gap.
    I see too often the balance set too much towards penetration and not get an adequate amount of cleaning. When you can clea the surface it helps with the glazing that forms the puddle.

    YMMV
    Nothing welded, Nothing gained

    Miller Dynasty700DX
    3 ea. Miller Dynasty350DX
    Miller Dynasty200DX
    ThermalArc 400 GTSW
    MillerMatic350P
    MillerMatic200 with spoolgun
    MKCobraMig260
    Lincoln SP-170T
    Linde UCC305 (sold 2011)
    Hypertherm 1250
    Hypertherm 800
    PlasmaCam CNC cutter
    Fadal Toolroom CNC Mill
    SiberHegner CNC Mill
    2 ea. Bridgeport
    LeBlond 15" Lathe
    Haberle 18" Cold Saw
    Doringer 14" Cold Saw
    6 foot x 12 foot Mojave granite

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    • #17
      ?

      What is chem etching and backfeeding, also I checked out Tig handbook it says to sharpen tungsten then flaten tip? Im using fine flap disc to sharpen all I have is 41/2" grinder

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      • #18
        [QUOTE=Goose14;287840]What is chem etching and backfeeding, also I checked out Tig handbook it says to sharpen tungsten then flaten tip? Im using fine flap disc to sharpen all I have is 41/2" grinder[/QUOTE

        Chem-etching is essentially acid or alkaline etching for removing the oxide layer. Backfeeding is tig welding the opposite direction you would normally weld, or pulling.

        Flatening a sharpened tip is counter-intuitive to me. If a flat gets on my tungsten, I sharpen it. The flat on the end of the tungsen changes the arc characteristic to a more columnar arc. I however do that with frequency.
        Nothing welded, Nothing gained

        Miller Dynasty700DX
        3 ea. Miller Dynasty350DX
        Miller Dynasty200DX
        ThermalArc 400 GTSW
        MillerMatic350P
        MillerMatic200 with spoolgun
        MKCobraMig260
        Lincoln SP-170T
        Linde UCC305 (sold 2011)
        Hypertherm 1250
        Hypertherm 800
        PlasmaCam CNC cutter
        Fadal Toolroom CNC Mill
        SiberHegner CNC Mill
        2 ea. Bridgeport
        LeBlond 15" Lathe
        Haberle 18" Cold Saw
        Doringer 14" Cold Saw
        6 foot x 12 foot Mojave granite

        Comment


        • #19
          Thanks

          Got it

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          • #20
            Starting arc

            Do I "mash" down on the pedal tp create an instant puddle or do I start off slowly

            Also im sharpeningy tingsten withfine grit flap disc and it doesnt seem to be balling up evenly but it does have a controled arc, whats thebest way to sharpen 2% thoriated tungsten

            Comment


            • #21
              Originally posted by Goose14 View Post
              Do I "mash" down on the pedal tp create an instant puddle or do I start off slowly

              Also im sharpeningy tingsten withfine grit flap disc and it doesnt seem to be balling up evenly but it does have a controled arc, whats thebest way to sharpen 2% thoriated tungsten
              You can start either way, but I roll into it. It is important to roll out when stopping to prevent cratering.

              Red tungsten will not ball up as well as 2% ceriated or 2% lanthanated.
              Personally I keep Red for DC, and ceriated and lanthanated for AC.

              For some reason 1.5% lanthanated self destructs as rapidly as Thoriated, so I been giving them out to the newbies to kill off on AC. Red is my all time favorite for steel.

              I use a belt sander to sharpen my tungstens, with a pencil like taper.
              Last edited by shovelon; 06-19-2012, 01:28 PM. Reason: decrepid
              Nothing welded, Nothing gained

              Miller Dynasty700DX
              3 ea. Miller Dynasty350DX
              Miller Dynasty200DX
              ThermalArc 400 GTSW
              MillerMatic350P
              MillerMatic200 with spoolgun
              MKCobraMig260
              Lincoln SP-170T
              Linde UCC305 (sold 2011)
              Hypertherm 1250
              Hypertherm 800
              PlasmaCam CNC cutter
              Fadal Toolroom CNC Mill
              SiberHegner CNC Mill
              2 ea. Bridgeport
              LeBlond 15" Lathe
              Haberle 18" Cold Saw
              Doringer 14" Cold Saw
              6 foot x 12 foot Mojave granite

              Comment


              • #22
                Tig welding 1/4" aluminum 1st attempt

                With 2% thoriated i sharpen it then lightley grind/ sand off the sharp tip to give it a slightley blunt tip. Works great.

                I roll into it very quikly if that makes sense, i try to draw a pudle within 3-4 sec and then start dippin

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                • #23
                  Respond

                  Im gonna try rolling into and out I was getting a pin hole when finishing thanks again for the tips

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