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  • Another ? for FusionKing

    I've got another marina repair I thought you might could give me some insight on. It's a lower unit[foot] that has a broken piece that I'll have to make a new piece for. The piece is gonna be the area up to and around the anode and I was curious if this is something you'd have to have machined to make fit just right or do it all by hand. I plan to use a piece of aluminum that matches the thickest portion of the area and blend it with a 4 1/2" grinder with a sandpaper disc.Sorry I can't take a pic tonite but will first thing tomorrow. A pic will show you exactly what I'm talking about if you don't already.
    Dynasty 200DX "Blue Lightning"
    Bernard 3500ss water-cooler
    Rockwell vertical mill
    Beverly Shear B-3
    Beverly Shear JR
    Home-made English wheel
    Milwaukee Porta-band
    " Sawz-all
    Tennsmith 36" stomp shear
    Fixer upper 1968 Redface Lincoln sa200
    Powcon 300st

  • #2
    If you'd like, being an ex-captain, yachet transporter, I could show you, I've been under more bridges than I've been over, lol. The run from Nashville to Knoxville is the most impressive run that I can think of. Short list of Captains that make this run.

    Comment


    • #3
      Show me then or tell me , give me your .02 .
      Dynasty 200DX "Blue Lightning"
      Bernard 3500ss water-cooler
      Rockwell vertical mill
      Beverly Shear B-3
      Beverly Shear JR
      Home-made English wheel
      Milwaukee Porta-band
      " Sawz-all
      Tennsmith 36" stomp shear
      Fixer upper 1968 Redface Lincoln sa200
      Powcon 300st

      Comment


      • #4
        Originally posted by Showdog75 View Post
        I've got another marina repair I thought you might could give me some insight on. It's a lower unit[foot] that has a broken piece that I'll have to make a new piece for. The piece is gonna be the area up to and around the anode and I was curious if this is something you'd have to have machined to make fit just right or do it all by hand. I plan to use a piece of aluminum that matches the thickest portion of the area and blend it with a 4 1/2" grinder with a sandpaper disc.Sorry I can't take a pic tonite but will first thing tomorrow. A pic will show you exactly what I'm talking about if you don't already.
        Just do it by hand but make it as perfect as possible and make sure there is plenty of "air" between the beveled parts when you tack it up. The hardest part is grinding the pocket where the anode sits and making it presentable.
        Don't overgrind the original piece or you will either have to build it back up or use bondo.
        I would recommend a decent belt sander with about a 36 grit on it for making sure it looks flat and showing up low spots.
        I am doing right now (I am busy again) about 4 of these a week. That is both skegs and cav plates.
        Most places that sell skegs also sell the cav plates too.
        HTH

        www.facebook.com/outbackaluminumwelding
        Miller Dynasty 700...OH YEA BABY!!
        MM 350P...PULSE SPRAYIN' MONSTER
        Miller Dynasty 280 with AC independent expansion card
        Miller Dynasty 200 DX "Blue Lightning"

        Miller Bobcat 225 NT (what I began my present Biz with!)
        Miller 30-A Spoolgun
        Miller WC-115-A
        Miller Spectrum 300
        Miller 225 Thunderbolt (my first machine bought new 1980)
        Miller Digital Elite Titanium 9400

        Comment


        • #5
          Anode pocket.

          Fusion: I know you and I and several others on here, have had discussions on these skeg and cavitation plate fixes before. If I can throw my .02 in: I use a die grinder and a square ended burr to shape the anode cavity after weld up. Carefully of course, as the aluminum cutting carbide burr is quite capable of chewing out some serious metal very quickly. With a bit of caution the dress up of the anode cavity usually goes well.

          The skegs and cavitation plate replacement parts are available from the prop shops and they have part numbers from the engine manufacturers like Mercury, so you can get them from the outboard parts jobbers and repair shops. Recently I had a repair on a skeg from a Verado engine. One of the fellows that is a member on this forum helped with part numbers for it as none of the after market people where making them yet.
          Mustangs Forever!

          Miller equipment.

          Comment


          • #6
            Got started today but had to pull off for a more pressing job. I think this will be a straight forward repair. A pic with my current progress. Thanks and I'll post more pics when I finish.
            Attached Files
            Dynasty 200DX "Blue Lightning"
            Bernard 3500ss water-cooler
            Rockwell vertical mill
            Beverly Shear B-3
            Beverly Shear JR
            Home-made English wheel
            Milwaukee Porta-band
            " Sawz-all
            Tennsmith 36" stomp shear
            Fixer upper 1968 Redface Lincoln sa200
            Powcon 300st

            Comment


            • #7
              Some more pics.
              Attached Files
              Dynasty 200DX "Blue Lightning"
              Bernard 3500ss water-cooler
              Rockwell vertical mill
              Beverly Shear B-3
              Beverly Shear JR
              Home-made English wheel
              Milwaukee Porta-band
              " Sawz-all
              Tennsmith 36" stomp shear
              Fixer upper 1968 Redface Lincoln sa200
              Powcon 300st

              Comment


              • #8
                Looks like you have gotten the hang of it.
                Almost makes you wonder why you even used that piece of metal doesn't it?

                www.facebook.com/outbackaluminumwelding
                Miller Dynasty 700...OH YEA BABY!!
                MM 350P...PULSE SPRAYIN' MONSTER
                Miller Dynasty 280 with AC independent expansion card
                Miller Dynasty 200 DX "Blue Lightning"

                Miller Bobcat 225 NT (what I began my present Biz with!)
                Miller 30-A Spoolgun
                Miller WC-115-A
                Miller Spectrum 300
                Miller 225 Thunderbolt (my first machine bought new 1980)
                Miller Digital Elite Titanium 9400

                Comment


                • #9
                  If you'll look in one of those pics you'll notice that I've got sandals on. I didn't want a hole in my socks Lol. I make a living as a Boilermaker but I've got to tell you I've found a really good way to make plenty of extra cash. It's doing repair work at just one of the many local marinas. I think I've got a new hobby
                  Dynasty 200DX "Blue Lightning"
                  Bernard 3500ss water-cooler
                  Rockwell vertical mill
                  Beverly Shear B-3
                  Beverly Shear JR
                  Home-made English wheel
                  Milwaukee Porta-band
                  " Sawz-all
                  Tennsmith 36" stomp shear
                  Fixer upper 1968 Redface Lincoln sa200
                  Powcon 300st

                  Comment


                  • #10
                    This is looking good. Nice build up with the tig.

                    Comment


                    • #11
                      Lower unit cav plate rebuild.

                      Originally posted by Showdog75 View Post
                      If you'll look in one of those pics you'll notice that I've got sandals on. I didn't want a hole in my socks Lol. I make a living as a Boilermaker but I've got to tell you I've found a really good way to make plenty of extra cash. It's doing repair work at just one of the many local marinas. I think I've got a new hobby
                      See, you guys laughed at me when I said I wore sandals and shorts to weld in here in south Florida.

                      Nice work Showdog.
                      Is that a outboard lower unit or a outdrive from an I/O?
                      What did they hit? Judging from the damage to the prop, they wacked somethig pretty hard.
                      Mustangs Forever!

                      Miller equipment.

                      Comment


                      • #12
                        Originally posted by captkipp View Post
                        See, you guys laughed at me when I said I wore sandals and shorts to weld in here in south Florida.

                        Nice work Showdog.
                        Is that a outboard lower unit or a outdrive from an I/O?
                        What did they hit? Judging from the damage to the prop, they wacked somethig pretty hard.
                        Not sure what they hit. It's a outdrive off a I/O. This is a job for a gentleman that buys and sell large cruisers. Luckly I've had real good dealings with the service manager at the marina and I've fixed several things he thought couldn't be repaired.So now he's giving me all kinds of work and even turning me on to others as well. The one thing that amazed him the most was a powersteering cooler[?] that was solid copper, I silver soldered that puppy right up and must say so myself it looked good.Every since then it's one phone call after the next.Thanks to FusionKing and all you guys for taking the time to steer me in the right direction on some of my repairs.
                        Dynasty 200DX "Blue Lightning"
                        Bernard 3500ss water-cooler
                        Rockwell vertical mill
                        Beverly Shear B-3
                        Beverly Shear JR
                        Home-made English wheel
                        Milwaukee Porta-band
                        " Sawz-all
                        Tennsmith 36" stomp shear
                        Fixer upper 1968 Redface Lincoln sa200
                        Powcon 300st

                        Comment


                        • #13
                          It is actually quite simple what happened to it.
                          There is very little clearance between the anti-cavitation plate and the prop. All the prop has to do is draw a loose object into it's path while rotating and if it gets between the 2, something has to give.

                          www.facebook.com/outbackaluminumwelding
                          Miller Dynasty 700...OH YEA BABY!!
                          MM 350P...PULSE SPRAYIN' MONSTER
                          Miller Dynasty 280 with AC independent expansion card
                          Miller Dynasty 200 DX "Blue Lightning"

                          Miller Bobcat 225 NT (what I began my present Biz with!)
                          Miller 30-A Spoolgun
                          Miller WC-115-A
                          Miller Spectrum 300
                          Miller 225 Thunderbolt (my first machine bought new 1980)
                          Miller Digital Elite Titanium 9400

                          Comment


                          • #14
                            Got er done.
                            Attached Files
                            Dynasty 200DX "Blue Lightning"
                            Bernard 3500ss water-cooler
                            Rockwell vertical mill
                            Beverly Shear B-3
                            Beverly Shear JR
                            Home-made English wheel
                            Milwaukee Porta-band
                            " Sawz-all
                            Tennsmith 36" stomp shear
                            Fixer upper 1968 Redface Lincoln sa200
                            Powcon 300st

                            Comment


                            • #15
                              Dang it!!!

                              I've been looking for those gloves!

                              Good job Did you make any money?
                              I've been getting $250 to do that for a long time now. That is with or without paint because I do a lot for boat refinishers. Since times are harder and I am more desperate I think I am going to charge for the paint work nowadays.
                              I sweat that part more than anything else anyways. I am a welder not a painter and I generally refuse to use bondo. I feel it is better to let the customer see what they are getting, metalwise.
                              But some places want it to look like it never happened. I am probably more worried about the price than they are. I know I am too cheap compared to the other jobs I do but if I do 2 in a day it is pretty hard to make that kinda money working for the man.
                              I have one to do this week if it ever stops raining. It is an old grungy TR drive on a houseboat. I've gotta whip it out using the 200 off of the Bobcat. I bid it $300 and it looks just like what you did on this thread.

                              www.facebook.com/outbackaluminumwelding
                              Miller Dynasty 700...OH YEA BABY!!
                              MM 350P...PULSE SPRAYIN' MONSTER
                              Miller Dynasty 280 with AC independent expansion card
                              Miller Dynasty 200 DX "Blue Lightning"

                              Miller Bobcat 225 NT (what I began my present Biz with!)
                              Miller 30-A Spoolgun
                              Miller WC-115-A
                              Miller Spectrum 300
                              Miller 225 Thunderbolt (my first machine bought new 1980)
                              Miller Digital Elite Titanium 9400

                              Comment

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