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Converting gas engine to hydrogen

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  • #16
    I've been reading a really good book on Hydrogen. I believe the title is "Hydrogen, hot stuff cool science" It's written as a story but hits many technical points. I just read the chapter on hydrogen as a internal combustion engine fuel. It is possible to use hydrogen but the sucess they have achieved includes direct injection to deal with backfiring and water injection to stop detonation. I think you would be able to convert with water injection only but it doesn't go into extream depth. The nice thing about the book is that it references many articles and sites if you want to investigate further. I'll bring the book to work with me and get the references for the ICE hydrogen stuff and post them.
    Dynasty 200 DX
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    • #17
      A little off the subject, but have you considered building and tuning it to run on e85. not flex. e85 all the time. E85 has an octane rating of around 100 - 105 and has a lower energy density than gasoline, meaning you need about 30% more fuel. you can safely run something like 13:1 CRs with it though. and it makes a ton more power when you are set up properly.

      If your set on hydrogen, then just act like my wife, and ignore me. If you're interested in alternative fuels, check it out.
      Millermatic 180 Auto Set

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      • #18
        http://www1.eere.energy.gov/hydrogen...fs/fcm03r0.pdf

        took a while to find, the link was old. Haven't read it yet
        Dynasty 200 DX
        Millermatic 175
        Spectrum 375
        All kinds of Smith OA gear

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        • #19
          Thanks a lot for that link. I read about half of it so far, getting tired now, I'll finish it later.
          To all who contribute to this board.
          My sincere thanks , Pete.

          Pureox OA
          Westinghouse 300 amp AC stick
          Miller Syncrowave 250
          Hexacon 250 watt solder iron

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          • #20
            Originally posted by burninbriar View Post
            My truck engine finally took a dump on me the other day, I think it spun a bearing or something. It started knocking really bad from what seems like the lower end (I have bad hearing) and its loosing oil pressure pretty bad.
            Anyway, since I have to dismantle it if I choose to go the rout of fixing, and I don't use the truck that much, I thought I might try a hydrogen conversion as an experiment. I believe its Greenland where they are using hydrogen on a regular basis dew to the relatively cheap electricity from their hot springs to produce the hydrogen.

            Any help would be appreciated. So far what I can gather is that titanium valves and seats are needed, don't know if thats true or not. As for a carburetor, I've heard that a propane carburetor will work, again I don't know the validity of that and if so, what modifications might be needed.

            Any thoughts?
            The engine is a 502 GM. I also haven't checked on the availability of hydrogen in my area yet.
            Getting in on this late but thought I'd add: without plentiful energy (from excess hydrogen production?) to power the pumps and cryogenic processes to compress the hydrogen to a liquid at about 10,000 psi (700 bar), it is unlikely that hydrogen will be available anytime soon in a useful form for automotive purposes. Not to mention the strength required and therefore the weight of a portable tank to contain that kind of pressure for use in an automobile. Not to mention the risk of hydrogen embrittlement of steel lines for moving hydrogen. These problems can be overcome, but not cheaply and not today. See, if you haven't already, http://en.wikipedia.org/wiki/Hydrogen_economy for an in-depth discussion. BTW it is Iceland that is using excess geothermal output to electrically split H20 into H and 02 and compress it for fuel purposes.
            Last edited by Dmaxer; 09-26-2008, 12:58 AM.
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            • #21
              It is my understanding that even at 10,000 psi, hydrogen is still a gas. Using liquid hydrogen is problematic since you need a heat source to convert it to gas, so i don't think that is even prefferred. It is also my understanding that the tanks are available and safe (carbon fiber wound alluminum) you can do well with 5000 psi tanks too. And hydrogen embrittlement (as far as i know) requires heat. If i sound optimistic, it's because i have ben researching hydrogen and the advantages are enourmous. I know from my personal experience that nothing is ever really accomplished by pessimists, so i'm taking the enthusiastic route.
              Dynasty 200 DX
              Millermatic 175
              Spectrum 375
              All kinds of Smith OA gear

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              • #22
                Originally posted by Laiky View Post
                It is my understanding that even at 10,000 psi, hydrogen is still a gas. Using liquid hydrogen is problematic since you need a heat source to convert it to gas, so i don't think that is even prefferred. It is also my understanding that the tanks are available and safe (carbon fiber wound alluminum) you can do well with 5000 psi tanks too. And hydrogen embrittlement (as far as i know) requires heat. If i sound optimistic, it's because i have ben researching hydrogen and the advantages are enourmous. I know from my personal experience that nothing is ever really accomplished by pessimists, so i'm taking the enthusiastic route.
                Laiky,

                I understand your enthusiasm for your project and I wish you well. That you believe I'm a naysayer is understood. I've not set out to be negative, just a realist. I sincerely hope you beat the odds.

                However, hydrogen embrittlement is possible without heat. Pipe bends carrying hydrogen have embrittled without heat. See http://www.springerlink.com/content/w05p47r925100275/ . Studies of tubing used in power systems reveal that tubing cracks whether heated or not, see http://www.osti.gov/energycitations/...sti_id=6115669 . A quote from this source says, "...hydrogen had a significant effect on processes of crack origin and propagation both in the superheater and in the unheated tubes of the boilers."

                Acknowledged that lower pressure storage at 350 bar may be an alternative to the common storage at 700 bar in test vehicles, but how practical is that? Vehicles testing hydrogen fuel cell technology were minimally successful using the higher pressure tanks. A regular automotive engine would need more, not less hydrogen fuel (assuming it could be adapted at all).

                I really hope you're an inventive genius. Please keep us posted.
                Miller XMT-350 CC/CV
                Miller S-22A wirefeeder
                Bernard 400A "Q" gun
                Miller 30-A Spoolmatic w/WC-24
                CK 210 & WP-18 GTAW torches
                Hypertherm Powermax 30
                O/A Rig, Enco 4x6 bandsaw, etc.

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                • #23
                  Originally posted by Dmaxer View Post

                  Acknowledged that lower pressure storage at 350 bar may be an alternative to the common storage at 700 bar in test vehicles, but how practical is that? Vehicles testing hydrogen fuel cell technology were minimally successful using the higher pressure tanks. A regular automotive engine would need more, not less hydrogen fuel (assuming it could be adapted at all).

                  I really hope you're an inventive genius. Please keep us posted.
                  Hydrogen powered internal combustion engines already exist, have for some time and are in use today in Iceland as someone here corrected me when I mentioned Greenland. It may not be practical in this country to use for general transportation but its not a wild hairbrain idea.
                  Again, take a look at this link I posted earlier to see successful vehicles.
                  http://www.hydrogencarsnow.com/hydro...s1807-1986.htm
                  To all who contribute to this board.
                  My sincere thanks , Pete.

                  Pureox OA
                  Westinghouse 300 amp AC stick
                  Miller Syncrowave 250
                  Hexacon 250 watt solder iron

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                  • #24
                    hydrogen generators

                    Hey guys, on that hyrogen, it is worth it, you have to read more about it on the net. I have been doing it for 3 years, and I have friends that are diong it.One friend of mine is getting 26- 27 mpgdriving back roads and main roads, with a ford f150 pickup, that is supposed to getaround 16 highway? You do have to adjust your oxyogen censor, with a potentiometer in series, while using a scanner plugged into the port.It is all over the internet. MY welding truck with a 3208 cat diesel natural,gets an extra 30 miles more to the tank and more power. Jim

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