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New! Products

XR™-
Pistol-Pro

XR™-Aluma-Pro™ Lite

New preset tension settings for 4000 and 5000 series wires, improved more powerful motor, rotatable toolless head tubes along with a new offering of head tube designs to fit special welding applications.

New, lighter weight push pull gun reduces hand and welder fatigue, saving you time and money. Access hard-to-reach welds easily with the trigger mounted at the back of the gun.

New! SuitCase™ - The Industry's Most Durable Family of Feeders!

Wire Feeder Selection Guide

  Wire Feeder Class MIG MIG-P* Flux Core** Portable Hard Flux Core Dual Shield Flux Core Self Shield Aluminum Wire Diameters
Constant-Speed - CV Power Source Required SuitCase® 8RC,
SuitCase® 12RC
Industrial X X X X X X .023-5/64 in (0.6-2.0 mm)
22A Industrial X X   X X X .023-5/64 in (0.6-2.0 mm)
24A Industrial X X   X X X .023-3/32 in (0.6-2.4 mm)
R-115 Industrial X   X X X .023-3/32 in (0.6-2.4 mm)
70 Series
(Singles and Duals)
Heavy Industrial X X   X X X .023-5/64 in (0.6-2.0 mm)
Low Speed: .023-1/8 in (0.6-3.2 mm)
70 Series Swingarc™ Heavy Industrial X X   X X X .023-5/64 in (0.6-2.0 mm)
Voltage-Sensing - CC/CV Power Source Required

SuitCase® X-TREME™ 8VS

Industrial X X X X X** .023-1/16 in (0.6-1.6 mm)
SuitCase® X-TREME™ 12VS Industrial X X X X X** .023-5/64 in (0.6-2.0 mm)
S-32S Heavy Industrial   X     X X**   .023-5/64 in (0.6-2.0 mm)
S-32SL Heavy Industrial   X     X X**   5/64-7/64 in (2.0-2.8 mm)
Aluminum - CC/CV Power Source Required Spoolmate™ 200 Series Light Industrial X     X X     X

.030 - .035 in (0.8 - 0.9 mm) aluminum
.023 - .035 in (0.6 - 0.9 mm)
mild and stainless steel

Spoolmate™ 100 Series Light Industrial X     X X     X .023-.035 in (0.6-0.9 mm)
Spoolmate™ 3035 Light Industrial X     X X     X .023-.035 in (0.6-0.9 mm)

Spoolmatic® 15A
Spoolmatic® 30A

Industrial X   X     X .023-1/16 in (0.6-1.6 mm)

XR™-Pistol XR 15A/30A

Heavy Industrial X     X .030-1/16 in (0.8-1.6 mm)
XR™-Pistol XR 15W/30W Heavy Industrial X     X .030-1/16 in (0.8-1.6 mm)
XR™-Aluma-Pro™ Lite Light Industrial X     X .030-1/64 in (0.8-1.2 mm)
XR™-Aluma-Pro™ A Heavy Industrial X     X .030-1/16 in (0.8-1.6 mm)
XR™-Aluma-Pro™ W Heavy Industrial X     X .030-1/16 in (0.8-1.6 mm)
XR™-Pistol-Pro Heavy Industrial X     X .030-1/16 in (0.8-1.6 mm)
XR™-Controls Heavy Industrial X     X .030-1/16 in (0.8-1.6 mm)
  Wire Feeder Special Features
Constant-Speed - CV Power Source Required SuitCase® 8RC,
SuitCase® 12RC
Portable, self-enclosed case, remote control
22A (2) Quick-change drive rolls
24A (4) Quick-change drive rolls
R-115 115 V replacement feeder
70 Series
(Singles and Duals)
Trigger hold, dual tension control, automatic run-in, and toolless rotatable drive.
70 Series Swingarc™

In-boom cable routing, quick-change drive rolls with toolless rotatable drive.

Voltage-Sensing - CC/CV Power Source Required SuitCase® X-TREME™ 8VS Lightweight, portable, 8 in diameter spool capacity
SuitCase® X-TREME™ 12VS Lightweight, portable, 12 in diameter spool capacity
S-32S Control cord not required
S-32SL Control cord not required
Aluminum - CC/CV Power Source Required Spoolmate™ 200 Series Economical, 160 A
Spoolmate™100 Series Economical, 135 A
Spoolmate™ 3035 Economical, 150 A
Spoolmatic® 15A
Spoolmatic® 30A
Portable, 4 in spool, 15 and 30 ft

XR™-Pistol XR 15A/30A

Push-pull air-cooled gun
XR™-Pistol XR 15W/30W Push-pull water-cooled gun
XR™-Aluma-Pro™ Lite High-amperage air-cooled gun
XR™-Aluma-Pro™ A High-amperage air-cooled gun
XR™-Aluma-Pro™ W High-amperage water-cooled gun
XR™-Pistol-Pro Push-pull gun
XR™-Controls Push-pull system
  Wire Feeder Typical Applications
Constant-Speed - CV Power Source Required SuitCase® 8RC,
SuitCase® 12RC
Construction, field maintenance, site fabrication
22A Manufacturing, fabrication
24A Manufacturing, fabrication
R-115 In-shop replacement
70 Series
(Singles and Duals)
Heavy and light manufacturing, metal and aluminum fab
70 Series Swingarc™ Heavy and light manufacturing, metal and aluminum fab
Voltage-Sensing - CC/CV Power Source Required SuitCase® X-TREME™ 8VS Shipbuilding, construction, site fabrication
SuitCase® X-TREME™ 12VS Shipbuilding, construction, site fabrication
S-32S Construction, field fabrication
S-32SL Construction, field fabrication
Aluminum - CC/CV Power Source Required Spoolmate™ 200 Series Light-duty aluminum fabrication
Spoolmate™ 100 Series Light-duty aluminum fabrication
Spoolmate™ 3035 Light-duty aluminum fabrication
Spoolmatic® 15A
Spoolmatic® 30A
Aluminum fabrication

XR™-Pistol XR 15A/30A

Industrial aluminum fab, Trucks and trailers
XR™-Pistol XR 15W/30W Industrial aluminum fab, Trucks and trailers
XR™-Aluma-Pro™ Lite Aluminum fab, Trucks and trailers
XR™-Aluma-Pro™ A Industrial aluminum fab, Trucks and trailers
XR™-Aluma-Pro™ W Industrial aluminum fab, Trucks and trailers
XR™-Pistol-Pro Industrial aluminum fab, Trucks and trailers
XR™-Controls Heavy aluminum fabrication

Class Key:

Light Industrial
Light Industrial
Industrial
Industrial
Heavy Industrial
Heavy Industrial

Quality Key:

X
Designed for this process
Capable of this process

(Indicates performance within rated output range)

* Feeders marked for
MIG-P require optional Optima control and a recommended inverter; Millermatic Reach can only pulse with Millermatic 350P.

** Certain self-shielded wires require CV output. Miller recommends a CV power source whenever possible.

Powerline Financing