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AlumaFeed® Synergic
Aluminum Welding System

The XR-AlumaFeed® and AlumaPower™ 350 and 450 MPa combine for a synergic system that simplifies and improves MIG and Pulsed MIG welding applications for aluminum welding.

Available Options

MIGRunner: 25ft XR-A AlumaPro

AlumaFeed™ Synergic Aluminum Welding System with 25ft (7.6m) XR-Aluma-Pro™ gun
  • AlumaPower 350 MPa Power Source
  • XR-AlumaFeed wire feeder
  • 25 ft air-cooled gooseneck XR-Aluma-Pro gun
  • Plus gun
  • Feeder drive rolls and consumables to run .035-3/64 in (0.9-1.2 mm) wire
  • MIGRunner Cart
  • Industrial MIG 4/0 kit with Dinse connector
Stock #: 951151

MIGRunner: 25ft XR-W AlumaPro

AlumaFeed™ Synergic Aluminum Welding System with 25ft (7.6m) XR-Aluma-Pro™ gun
  • AlumaPower 350 MPa Power Source
  • XR-AlumaFeed wire feeder
  • 25 ft water-cooled gooseneck XR-Aluma-Pro gun
  • Plus gun
  • Feeder drive rolls and consumables to run .035-3/64 in (0.9-1.2 mm) wire
  • MIGRunner Cart
  • Industrial MIG 4/0 kit with Dinse connector
  • 115V auxiliary power

1/16 inch drive rolls, consumables and water coolant system not included - order separately

Stock #: 951152

MIGRunner: 30ft XR-A Pistol

AlumaFeed™ Synergic Aluminum Welding System with 30ft (9m) XR-Pistol Grip gun
  • AlumaPower 350 MPa Power Source
  • XR-AlumaFeed wire feeder
  • 30 ft air-cooled XR-Pistol Grip gun
  • Plus gun
  • Feeder drive rolls and consumables to run .035-3/64 in (0.9-1.2 mm) wire
  • MIGRunner Cart
  • Industrial MIG 4/0 kit with Dinse connector
Stock #: 951153

MIGRunner: 30ft XR-W Pistol

AlumaFeed™ Synergic Aluminum Welding System with 30ft (9m) XR-Pistol Grip gun
  • AlumaPower 350 MPa Power Source
  • XR-AlumaFeed wire feeder
  • 30 ft water-cooled XR-Pistol Grip gun
  • Plus gun
  • Feeder drive rolls and consumables to run .035-3/64 in (0.9-1.2 mm) wire
  • MIGRunner Cart
  • Industrial MIG 4/0 kit with Dinse connector
  • 115V auxiliary power

1/16 inch drive rolls, consumables and water coolant system not included - order separately

Stock #: 951154

Water-Cooled: 15ft XR-AlumaPro

AlumaFeed™ Synergic Aluminum Welding System with 15ft (4.6m) XR-Aluma-Pro™ gun
  • AlumaPower 350 MPa Power Source
  • XR-AlumaFeed wire feeder
  • 15 ft water-cooled gooseneck XR-Aluma-Pro gun
  • Plus gun
  • Feeder drive rolls and consumables to run .035-3/64 in (0.9-1.2 mm) wire

1/16 inch drive rolls, consumables and water coolant system not included - order separately

Stock #: 951422

Water-Cooled: 30ft XR-Pistol Grip

AlumaFeed™ Synergic Aluminum Welding System with 30ft (9m) XR-Pistol Grip gun
  • AlumaPower 350 MPa Power Source
  • XR-AlumaFeed wire feeder
  • 30 ft water-cooled XR-Pistol Grip gun
  • Plus gun
  • Feeder drive rolls and consumables to run .035-3/64 in (0.9-1.2 mm) wire

1/16 inch drive rolls, consumables and water coolant system not included - order separately

Stock #: 951425

Water-Cooled: 35ft XR-AlumaPro

AlumaFeed™ Synergic Aluminum Welding System with 35ft (10.7m) XR-Aluma-Pro™ gun
  • AlumaPower 350 MPa Power Source
  • XR-AlumaFeed wire feeder
  • 35 ft water-cooled gooseneck XR-Aluma-Pro gun
  • Plus gun
  • Feeder drive rolls and consumables to run .035-3/64 in (0.9-1.2 mm) wire

1/16 inch drive rolls, consumables and water coolant system not included - order separately

Stock #: 951423

Water-Cooled: 25ft XR-AlumaPro

AlumaFeed™ Synergic Aluminum Welding System with 25ft (7.6m) XR-Aluma-Pro™ gun
  • AlumaPower 350 MPa Power Source
  • XR-AlumaFeed wire feeder
  • 25 ft water-cooled gooseneck XR-Aluma-Pro gun
  • Plus gun
  • Feeder drive rolls and consumables to run .035-3/64 in (0.9-1.2 mm) wire

1/16 inch drive rolls, consumables and water coolant system not included - order separately

Stock #: 951176

Air-Cooled: 35ft XR-AlumaPro

AlumaFeed™ Synergic Aluminum Welding System with 35ft (10.7m) XR-Aluma-Pro™ gun
  • AlumaPower 350 MPa Power Source
  • XR-AlumaFeed wire feeder
  • 35 ft air-cooled gooseneck XR-Aluma-Pro gun
  • Plus gun
  • Feeder drive rolls and consumables to run .035-3/64 in (0.9-1.2 mm) wire

1/16 inch drive rolls and consumables not included - order separately

Stock #: 951160

Air-Cooled: 15ft XR-AlumaPro

AlumaFeed™ Synergic Aluminum Welding System with 15ft (4.6m) XR-Aluma-Pro™ gun
  • AlumaPower 350 MPa Power Source
  • XR-AlumaFeed wire feeder
  • 15 ft air-cooled gooseneck XR-Aluma-Pro gun
  • Plus gun
  • Feeder drive rolls and consumables to run .035-3/64 in (0.9-1.2 mm) wire

1/16 inch drive rolls and consumables not included - order separately

Stock #: 951158

Air-Cooled: 30ft XR-Pistol Grip

AlumaFeed™ Synergic Aluminum Welding System with 30ft (9m) XR-Pistol Grip gun
  • AlumaPower 350 MPa Power Source
  • XR-AlumaFeed wire feeder
  • 30 ft air-cooled XR-Pistol Grip gun
  • Plus gun
  • Feeder drive rolls and consumables to run .035-3/64 in (0.9-1.2 mm) wire

1/16 inch drive rolls and consumables not included - order separately

Stock #: 951149

Air-Cooled: 25ft XR-AlumaPro

AlumaFeed™ Synergic Aluminum Welding System with 25ft (7.6m) XR-Aluma-Pro™ gun
  • AlumaPower 350 MPa Power Source
  • XR-AlumaFeed wire feeder
  • 25 ft air-cooled gooseneck XR-Aluma-Pro gun
  • Plus gun
  • Feeder drive rolls and consumables to run .035-3/64 in (0.9-1.2 mm) wire

1/16 inch drive rolls and consumables not included - order separately

Stock #: 951147

Pricing

Base Model
Starting at:

List Price (US$)

Process

  • MIG (GMAW)
  • Pulsed MIG (GMAW-P)
  • Synergic Pulsed MIG

Applications

Industrial Applications

  • Boat, Ship and Yacht Building
  • Recreational Vehicles
  • Trucks and Trailer
  • Sign Manufacturers
  • Emergency Vehicles

Specifications

XR AlumaFeed

Input Power

  • 24 VAC, 50/60 Hz

Wire Feed Speed

  • 50 - 900 IPM (1.8 - 20 m/min)

Net Weight

  • 42.5 lb (19.2 kg)

Dimensions

  • H: 16 in (406 mm)
  • W: 9.5 in (241 mm)
  • D: 21.25 in (540 mm)

 

AlumaPower 350 MPa

Input Power

  • 3- or 1-Phase Power, 208-575 VAC, 50/60 Hz

Rated Output

  • 10-38 V, 5-425 A

Net Weight

  • 80 lb (36.3 kg)

Dimensions

  • H: 17 in (432 mm)
  • W: 12.5 in (318 mm)
  • D: 24 in (610 mm)

 

AlumaPower 450 MPa

Input Power

  • 3-Phase Power, 230/460 VAC, 60 Hz

Rated Output

  • 10-38 V, 15-600 A

Net Weight

  • 122 lb (55.3 kg)

Dimensions

  • H: 17.25 in (438 mm)
  • W: 14.5 in (368 mm)
  • D: 27.125 in (689 mm)

Other Resources

Miller recommends Maxal aluminum wire

Point and click to create a complete welding system with Equip To Weld!
Fast, easy and accurate system configuration-Build your own system customized for your customer's unique needs.


Special Offers

Product Literature (PDF)


Immediate Productivity with Built-in Pulsed MIG Programs. The AlumaFeed’s built-in Pulsed MIG programs automatically set the optimal parameters for the most commonly used aluminum alloys, such as 4000 and 5000 Series, with wire diameters up to 1/16 inch for high-deposition applications. The AlumaFeed System provides everything needed for increased productivity.

True push-pull wire feed system. Slave/torque motor ensures smooth, consistent feeding and improved arc performance, while reducing the problems normally associated with feeding aluminum.

Profile Pulse™ — Achieve “stacked dime” weld bead appearance without stepping.

 

 

Synergic welding mode offers the simplicity of single knob control. The machine will select the correct voltage and amperage based on the wire feed speed (WFS) set by the operator.

 

 

Begin and End Welds with Ease and Confidence. Hot Start™ reduces incomplete fusion at the beginning of a weld, a common issue with aluminum welding. Crater gradually decreases weld current at the end of a weld to reduce crater defects. Adjustable pre- and post-flow rates ensure that the puddle always has adequate gas coverage.

Weld Cross Section
Hot Start Off
Hot Start On

Superior Puddle and Bead Control with SharpArc®. SharpArc controls the arc in Pulsed MIG mode and gives total control over the arc cone shape, puddle fluidity and bead profile. A simple turn of the dial adjusts SharpArc settings, from a wider arc cone with increased fluidity and flatter bead profile to a stiffer puddle with narrower bead.

Weld Cross Section
SharpArc 0
SharpArc 50

Parameter and system lock provides three levels of protection to prevent accidental modification of welding parameters or manipulation of setup menu items.

AlumaPower™ 350 MPa Power Supply Features

Auto-Line™ Power Management Technology allows for any input voltage hook-up (208–575 V) with no manual linking required, providing convenience in any job setting. Ideal solution for dirty or unreliable input power.

Fan-On-Demand™ cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine.

Inverter arc control technology provides greater puddle control for outstanding MIG weld performance.

Easy setup for MIG and Pulsed MIG applications.

XR-AlumaFeed®
Wire Feeder Features

Compatible with either the XR-Aluma-Pro™ OR XR™-Pistol Grip push-pull welding gun.

Trigger schedule select (SCHD) allows the operator to select the alternative schedule by quickly tapping the gun trigger when not welding. Useful when switching between two welding parameters is needed.

Advanced trigger provides “trigger interlock” capability and the ability to control the amount of time spent in the arc start and arc crater steps.

Standard integrated flowmeter helps to regulate and maintain proper gas flow rate. Helpful when feeder is located long distances from gas supply. Helps ensure weld quality.


Improved gun connection uses a bushing that captures the power end of gun to ensure correct alignment to drive rolls and provides exceptional ruggedness and durability.

Powerline Financing