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Trailblazer® 325 Diesel Engine-Driven Welder

Designed for the professional welder, our Trailblazer® welder/generators deliver unbeatable arc performance, the smoothest, most stable arc in the industry and an independent weld and generator power system.

Trailblazer 325 Diesel
  • Trailblazer 325 Diesel
  • Trailblazer 325 Diesel Front Panel
Base Model Starting at:
$11,247.00 List Price (US$)

Additional Models and Pricing

Spec Sheet

Exceptional Fuel Efficiency

Exceptional Fuel Efficiency
Auto-Speed™ technology (Standard)
Need more power? The engine will automatically ramp up. Change processes to something requiring less power, and the Trailblazer will slow the engine down. Auto-Speed provides:
- Exceptional fuel-efficiency
- Extended runtimes
- Quieter operation
- Reduced emissions

Excel™ Power (Option)

Excel™ Power (Option)

Excel power provides 120V, 60Hz of pure sine wave generator power at idle speed and while welding. When connected to the Excel power receptacle, you get up to 2400 watts of the cleanest generator power available. Plus you can run most jobsite tools — like grinders, chop saws, drills and lights — at idle speed, for exceptional fuel efficiency, extended runtimes, quieter operation and longer engine life.

Innovative Packaging Design

Innovative Packaging Design

Reversed generator airflow is an exclusive engine and generator packaging helps your equipment operate cooler and more efficiently. The engine is rotated toward the front to create more efficient airflow — reducing the size and sound output.

Cleaner and Stronger Generator Power

Cleaner and Stronger Generator Power
Smart-Cor technology in our new Trailblazer includes a newly designed 10-degree skewed rotor and Wave Filter™ technology for a new level of clean generator power. The independent welder/generator power system means no interaction between jobsite tools and the welding arc.

Smaller and Lighter Design

Smaller and Lighter Design
Smart-Cor™ technology and a new innovative design (Standard) allow more room on trucks and trailers – leaving more space for other equipment and tools. Plus, they’re easier to move safely around jobsites.

Quieter and Better Sound

Quieter and Better Sound
A quieter jobsite is a safer, more efficient and more comfortable place to work. The Trailblazer Diesel runs up to 40% more quietly than previous models - meaning your crew can communicate more easily, jobs can start earlier, end later, and complete more work around hospitals, businesses and residential areas.

Unbeatable Arc Performance

The new Trailblazer Diesel has significantly improved performance for all welding processes, making it easy to fine-tune the arc to match your personal preferences and welding style.

  • Three Stick modes for optimized arc performance — XX18, XX10 and Gouge
  • Two Wire modes for simplified setup — Solid and Flux-Core
  • Three TIG modes for optimized arc performance — Auto-Stop™, Auto-Crater™ and Pulse
  • NEW! TIG Pulse mode available for out-of-position welding, thin metals and stainless steel where a lower amount of heat is desired while welding
  • Infinite arc control available in the Stick and Solid Wire modes for easier fine tuning of tough-to-weld materials and out-of-position applications



Stock #

XMT® 350 VS ArcReach™ 907224002

XMT® 450 VS ArcReach™ 907481002

SuitCase® X-TREME™ 8VS ArcReach™ with Bernard® S-Gun™ 951588

SuitCase® X-TREME™ 8VS ArcReach™ with Bernard® Q300 Gun 951584

SuitCase® X-TREME™ 12VS ArcReach™ with Bernard® S-Gun™ 951589

SuitCase® X-TREME™ 12VS ArcReach™ with Bernard® Q300 Gun 951581

Product Literature
Spec Sheet
Kicking Diesel and Changing the Game Flyer
Truck Installation Drawing [PDF]
Truck Installation Drawing [AutoCAD]
Diesel Brochure
ProcessesMIG (GMAW) 
Pulsed TIG (GTAW-P) DC 
Stick (SMAW) 
Flux Cored (FCAW) 
Air Plasma Cutting and Gouging (PAC) with Optional Spectrum Models 
Air Plasma Cutting and Gouging (PAC) with Optional Spectrum Models - rated 5/8" mild steel 
Air Carbon Arc Cutting and Gouging (CAC-A) - capable 1/4" carbons, rated 3/16" carbons 
General specificationsRated Output
CC/DC Stick/TIG: 325 A at 33 V, 100% duty cycle.
CV/DC MIG/FCAW: 325 A at 33 V, 100% duty cycle.
Welding Amperage Range
CC/DC Stick/TIG: 10 - 325 Amps
CV/DC MIG/FCAW: 10 - 35 Volts
Net Weight620 lb.
Generator Power 104DegF
Peak: 12,000 watts
Continuous: 10,500 watts
Excel power (optional):
2400 watts, 20 amps at 120V, 60 Hz.
Pure generator power at idle speed and while welding.
Kubota D902: 24.8 HP at 3,600 RPM. 3-cylinder, industrial liquid-cooled, diesel.
20" Wide X 28" High X 45.375" Long 
Farm and Ranch 
Field Maintenance and Repair 
Mechanical Contracting 
Pipe Fabrication 
Stand-Alone Generator 
Welding Projects 


Stock # Manufacturer List Price US$    
  Trailblazer® 325 Diesel Engine-Driven Welder  907566 $11,396.00  
  TRAILBLAZER 325 DIESEL  907566001 $11,247.00  
  Excel TRAILBLAZER 325 DIESEL, EXCEL POWER  907566002 $11,997.00  

Most Popular Accessories

Stock# Manufacturer List Price US$   US and Canada Add to list


301099 $179.00  

All-Purpose Running Gear with Never Flat Tires

Extended wheelbase, extra-heavy-duty front casters, and 1-inch diameter axles for increased ruggedness. Never Flat Tires never lose their tire pressure because they are foam-filled and are immune to tire punctures.

300477 $696.00  

Gas Cylinder Mounting Assembly (Gas)

Designed for use with Multi-Terrain Running Gear, Protective Cage or by itself. Includes base tray with bottle bracket, vertical support rack and safety chain. Note: Not for use with LP Tank Mounting Assembly. Not recommended for use with Protective Co

300918 $311.00 Buy Now

Protective Cage with Cable Holders

Rugged cage with cable holders protects your investment of your twin-cylinder engine drive. Can be used with running gear, Gas Cylinder Mounting Assembly, LP Tank Mounting Assembly or with trailer.

195331 $384.00  

Hwy-1000 Trailer

A 1000 lb (454 kg) capacity highway trailer with welded steel tubing frame, heavy-duty axle with roller bearing hubs and leaf-spring suspension comes with jack stand, 2 in (50 m) ball hitch, fenders and lights. NOTE: Trailer is shipped unassembled.

195013 $1449.00 Buy Now
 View Accessories for Hwy-1000 Trailer   
 View Accessories for Hwy-1000 Trailer   
 DUAL HITCH,2"BALL/3"LUNETTE EYE300831$225.00 Buy Now
 Cable Tree195023$249.00 Buy Now

Cable Tree

Provides an area to conveniently wrap weld cables and extension cords on the HWY-1000 Trailer (195 013).

195023 $249.00 Buy Now


300831 $225.00 Buy Now

GFCI Receptacles (Field)

Kit contains two GFCI 120 VAC duplex receptacles. (240 VAC GFCI receptacle not required).

300975 $88.00 Buy Now


301115 $400.00  

Adapter Cord, Full KVA (Field)

NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120/240 V plug to common Millermatic and Spectrum 240 V plug.

300517 $73.00 Buy Now

SuitCase® X-TREME VS Wire Feeder

951543 $2496.00  
 View Accessories for SuitCase® X-TREME VS Wire Feeder    
 View Accessories for SuitCase® X-TREME VS Wire Feeder    
 ROLL,DRIVE VK GROOVE .035 WIRE132958$36.78  
 ROLL,DRIVE VK GROOVE 5/64 WIRE132960$36.78  
 ROLL,DRIVE VK GROOVE .052 WIRE132956$37.32  
 ROLL,DRIVE V GROOVE .035 WIRE053700$18.38  
 ROLL,DRIVE V GROOVE 1/16 WIRE053699$19.79  
 ROLL,DRIVE V GROOVE .045 WIRE053697$18.56  
 FC-1260 Ironmate™ Gun, 350 Amps, 15 ft195729$369.81  
 MIGmatic™ M-25, 250 A, 15 ft, .035-.045 wire169599$388.31 Buy Now
 FC-1260 Ironmate™ Gun, 350 A, 10 ft195732$322.53  
 ROLL,DRIVE VK GROOVE .045 WIRE132957$34.71  
 ROLL,DRIVE U GROOVE 5/64 WIRE053704$21.50  
 ROLL,DRIVE V GROOVE .040 WIRE053696$20.05  
 ROLL,DRIVE U GROOVE .035 WIRE072000$19.82  
 ROLL,DRIVE VK GROOVE .068-.072 WIRE132959$37.49  
 ROLL,DRIVE V GROOVE .023 WIRE087130$20.29  
 ROLL,DRIVE V GROOVE .030 WIRE053695$19.19  
 ROLL,DRIVE VK GROOVE 1/16 WIRE132955$34.71  
 BERNARD TGX GUN, 260 AMP 15FT .045 WIREMXS2615-45$312.75  
 Spool Adapter047141$88.00  
 ROLL,DRIVE U GROOVE 1/16 WIRE053706$20.98  
 DSS-9 Dual Schedule Switch, 15 ft071833$141.00 Buy Now
 BERNARD TGX GUN, 260 AMP 15FT .035 WIREMXS2615-35$312.75  
 BERNARD DURA-FLUX 350 AMP, 15FT 1/16-3/32 MILLERFLX3515AM$519.09  
 Customer Configured Bernard Gun (formerly Tregaskiss)300704$742.00  
 ROLL,DRIVE V GROOVE .052 WIRE053698$19.98  
 ROLL,DRIVE U GROOVE .052 WIRE053702$21.10  
 ROLL,DRIVE U GROOVE .047 WIRE053701$20.38  

Diversion 180, AC/DC TIG, 115-230VAC

907627 $2456.00 Buy Now

Dynasty 200 SD (Auto-Line 115-460 V): Machine Only

907099 $4053.00  

Spoolmatic® 30A Spool Gun

Ideal for aluminum welding jobs. 200 amp, 100% duty cycle, air-cooled, 1 lb spool gun with 30 ft (9.1 m) cable assembly. For detailed information, see Spoolmatic literature, Index No. M/1.5

130831 $1286.00 Buy Now
 View Accessories for Spoolmatic® 30A Spool Gun   
 View Accessories for Spoolmatic® 30A Spool Gun   
 LINER, .030-1/16" WIRE212156$14.60  
 CONTACT TIP, FASTIP .312" OD .040-.045" AL WIRE 25 PER PKG206188$1.49  
 CONTACT TIP, FASTIP .312" OD .035-0.40" AL WIRE 25 PER PKG206187$1.49  
 DRIVE ROLL, .047-.062" FLUX CORED WIRE183358$31.29  
 WC-115A with Contactor137546011$1322.00  
 CONTACT TIP, FASTIP .312" OD .052-3/64" AL WIRE 10 PER PKG223019$1.60  
 PSA-2 Control141604$379.00  
 DIFFUSER, FASTIP .281/.312" OD 1/4", RECESS210664$14.35  
 CONTACT TIP, FASTIP .312" OD .052" AL WIRE, BULK 25 PER PKG206189B$1.42  
 DIFFUSER, FASTIP .281/.312" OD, FLUSH206196$14.35  
 CONTACT TIP, FASTIP .312" OD .040-.045" AL WIRE 10 PER PKG223018$1.60  
 NOZZLE, 5/8" ORIFICE TAPERED198855$18.02  
 DRIVE ROLL, .030-1/16" FLUX CORED WIRE136135$30.52 Buy Now
 WC-115A Weld Control without Contactor137546$890.00  
 DIFFUSER, FASTIP .281/.312" OD 1/8", RECESS206195$13.83  
 Spare Spool Canister132230$119.00  
 CONTACT TIP, FASTIP .312" OD 1/16" AL WIRE 25 PER PKG206190$1.49  
 CONTACT TIP, FASTIP .312" OD .035-.040" AL WIRE 10 PER PKG223017$1.57  
 Spoolmatic 30A Extension Hose and Cable Kit - 25 ft132228$554.00  
 Spoolmatic 30A Extension Hose and Cable Kit - 50 ft132229$786.00  
 CONTACT TIP, FASTIP .312" OD .052-3/64" AL WIRE 25 PER PKG206189$1.49  
 CONTACT TIP, FASTIP .312" OD 1/16-.030" WIRE 10 PER PKG223200$1.58  
 NOZZLE, 1/2" ORIFICE, TAPERED199615$18.74  
 WC-24 Weld Control137549$343.00 Buy Now
 Cable Cover 30 ft118678$209.00  
 NOZZLE, 3/4" ORIFICE, STRAIGHT199616$18.74  
 CONTACT TIP, FASTIP .312" OD .030-.035" AL WIRE 10 PER PKG223016$1.60  
 CONTACT TIP, FASTIP .312" OD .030-.035" AL WIRE 25 PER PKG206186$1.49  
 DRIVE ROLL, .030-.035" FLUX CORED WIRE183357$27.56  

WC-24 Weld Control

The WC-24 easily mounts directly on the power source. It is designed for use with Miller CV power sources supplying 24 VAC and 14-pin receptacles. Includes a board-mounted potentiometer that can alter motor acceleration rate to optimize arc starting.

137549 $343.00 Buy Now


259935 $53.50  

Additional resources

Powerline Financing