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Big Blue® 800 Duo Pro Engine-Driven Welder

A complete multi-process & multi-operator welder/generator that delivers two independent pipe quality arcs in one complete package. Upgrade to the SF model to unlock advanced RMD® & Pulsed MIG processes with the FieldPro™ Smart Feeder.

Big Blue 800 Duo Pro
  • Big Blue 800 Duo Pro
  • Big Blue 800 Duo Pro Front Panel
  • Big Blue 800 Duo Pro SF with Smart Feeder
  • Big Blue 800 Duo Pro SF Front Panel
  • Vandalism Lockout (Standard on all Big Blue 800 Models)
Base Model Starting at:
$33,649.00 List Price (US$)

Additional Models and Pricing

Spec Sheet (ENG)


Multi-Arc Welding

One dependable engine—two independent arcs with up to 400 amps each. Or plug in additional inverters for a true multi-operator work platform! Example: Two additional XMTs equals four operators, up to 200 amps each. Premium-quality arcs allow operators to work independently with no arc interaction. Multi-operator welding has never been easier or more versatile.

Electronic Engine Display

Electronic Engine Display
Simultaneously displays fuel level, engine hours, coolant temperature, oil pressure, battery volts, and engine RPM. Also tracks oil change intervals and displays engine diagnostics for quick and easy servicing.

Infinite Arc Control

Allows the arc characteristics to be changed for specific applications in Stick, TIG, MIG and FCAW.

Low OCV Stick (VRD)

Reduces the open-circuit voltage to 15 volts when the welding power source is not in use. This feature increases operator safety without compromising arc starts.

FieldPro™ Smart Feeder Compatible (SF Model Only)

FieldPro™ Smart Feeder Compatible (SF Model Only)
Advanced RMD & Pulsed MIG processes are now available in an engine-driven welder/generator. Discover increased productivity, quality, and improved efficiency in field welding with the new Big Blue 800 Duo Pro SF with FieldPro Smart Feeder.

Heavy-Duty DEUTZ TD2.9 L4 Tier 4 Final Engine

Heavy-Duty DEUTZ TD2.9 L4 Tier 4 Final Engine
The cleanest, greenest diesel power available. Utilizes Diesel Oxidation Catalyst (DOC) technology to keep the air clean with NO exhaust after treatment maintenance.

Increased Efficiency

More arcs and better fuel economy equal increased profits for your business. Estimated savings are 34 percent with a dual-operator unit versus two single-operator units.

Standard Features

All models include digital preset weld meters, automatic idle, 120V block heater, and vandalism lockout (protects control panel and receptacles).
 

Models

Stock #

XMT® 350 VS ArcReach™ 907224002

XMT® 450 VS ArcReach™ 907481002

SuitCase® X-TREME™ 8VS ArcReach™ with Bernard® S-Gun™ 951588

SuitCase® X-TREME™ 8VS ArcReach™ with Bernard® Q300 Gun 951584

SuitCase® X-TREME™ 12VS ArcReach™ with Bernard® S-Gun™ 951589

SuitCase® X-TREME™ 12VS ArcReach™ with Bernard® Q300 Gun 951581

Product Literature
Spec Sheet (ENG)
Truck Installation Drawing [PDF]
Truck Installation Drawing [AutoCAD]
Big Blue Selection Guide—USA models
Tier 4 Brochure
Flyer - Big Blue 800 Duo Pro SF
 
ProcessesMIG (GMAW) 
Pulsed MIG (GMAW-P) *See spec sheet 
TIG (GTAW) DC 
Stick (SMAW) 
Flux Cored (FCAW) 
Air Carbon Arc Cutting and Gouging (CAC-A) 
RMD® 
Submerged Arc (SAW) 
Stud Welding 
General specificationsInput PowerDiesel Fuel
Rated Output

Stick/TIG:
Separate (Dual Outputs):

400A at 36V, 100% Duty Cycle
                                                                                                Paralleled (Combined):

700A at 44V, 100% Duty Cycle

800A at 38V, 100% Duty Cycle

MIG/FCAW:
Separate (Dual Outputs):

400A at 34V, 100% Duty Cycle
                                                                                                Paralleled (Combined):

750A at 40V, 100% Duty Cycle

800A at 38V, 100% Duty Cycle

Welding Amperage RangeSingle Weld Mode: CC: 40-800A, CV: 14-40V
Dual Weld Mode: CC: 20-400A, CV: 14-40V
Net WeightBig Blue 800 Duo Pro: 1869 lb. (847.8 kg)
Big Blue 800 Duo Pro SF: 1930 lb. (875.4 kg)
Generator Power 104DegF3-Phase: 27,000 watts peak power, 20,000 watts continuous
1-Phase: 15,000 watts peak power, 12,000 watts continuous
MaxOpenCircuitVoltage85 VDC (15 VDC when VRD is active)
Engine4-Cylinder, Liquid-Cooled Industrial DEUTZ TD2.9 L4, 65.7 HP,      1350-1800 RPM, EPA Tier 4 Final Compliant Turbo-Charged Diesel.
Fuel Capacity & Fuel Type
Fuel: 25 gal. (95 L)
Oil: 8.5 qt. (8 L)
Coolant: 16 qt. (15.2 L)
Dimensions

H: 47 in. (1194 mm) / 55 in. (1397 mm) to top of exhaust

W: 28.5 in. (724 mm)

D: 69.5 in. (1765 mm)

Sound Level

Idle: 71.3 dB (96.1 Lwa), 75.3 dB at one meter from front panel

Weld (800A Load): 78.8 dB (103.7 Lwa), 82.8 dB at one meter from front panel

ApplicationsConstruction 
Cross Country Pipeline 
Fabrication 
Field Maintenance and Repair 
Process Piping 
Refinery 
Petrochemical 
Power 

Models

Stock # Manufacturer List Price US$    
  Big Blue 800 Duo Pro (Deutz)  907587 $33,649.00  
  View Package Details      
  View Package Details      
  Comes Complete With:  
  Digital preset weld meters  
  automatic idle  
  120V block heater  
  vandalism lockout (Protects control panel and receptacles).  
 
Product Notes:

Base Model With 240-Volt 3-Phase Power and vandalism lockout

 
  Big Blue 800 Duo Pro SF (DEUTZ)  907587002 $36,409.00  
  View Package Details      
  View Package Details      
  Comes Complete With:  
  Digital preset weld meters, automatic idle, 120V block heater, Line-X top cover, vandalism lockout (Protects control panel and receptacles)  
   
 
Product Notes:

Smart Feeder compatible. Includes 240-volt 3-phase power, vandalism lockout kit, and Line-X top cover.

 
  Big Blue 800 Duo Pro SF (Deutz), Advanced Process Package  951655 $41,331.00  
  View Package Details      
  View Package Details      
  Comes Complete With:  
  Big Blue 800 Duo Pro SF, FieldPro Smart Feeder, Bernard 300A MIG Gun  
   
       

Most Popular Accessories

Stock# Manufacturer List Price US$   US and Canada Add to list

4 West Four-Wheel Steerable Off-Road Trailer

Heavy-duty 2570 lb (1166 kg) capacity trailer designed for use in mines, quarries, and other rough terrain. Has narrow 22 ft (6.7 m) turning radius. Includes 3 in lunette eye, universal hitch and safety chains. Note: Trailer is shipped unassembled.

042801 $2981.00  

OFR-224 Trailer

A 2650 lb (1202 kg) capacity off road trailer. Welded steel tubing frame, heavy-duty axle with roller bearing hubs and leaf-spring suspension. The OFR-224 comes with jack stand and 2 in (50 mm) ball hitch. Note: Trailer is shipped unassembled.

043802 $2062.00  
 View Accessories for OFR-224 Trailer   
 View Accessories for OFR-224 Trailer   
 DUAL HITCH,2"BALL/3"LUNETTE EYE300831$225.00 Buy Now
 FENDER KIT (224 TRAILER)300160$320.00  
 Cable Tree043826$202.00  
    

Hwy-224 Trailer

A 2650 lb (1202 kg) capacity highway trailer. Welded steel tubing frame, heavy-duty axle with roller bearing hubs and leaf-spring suspension. The Hwy-224 comes with jack stand, 2 in (50 mm) ball hitch, fenders and lights. Note: Trailer is shipped unassem

043805 $2426.00  
 View Accessories for Hwy-224 Trailer   
 View Accessories for Hwy-224 Trailer   
 DUAL HITCH,2"BALL/3"LUNETTE EYE300831$225.00 Buy Now
 FENDER KIT (224 TRAILER)300160$320.00  
 Cable Tree043826$202.00  
    

Cable Holder

Saddle-bag-style cable holder. Convenient wrap-around storage of coiled cable for transportation. Stores 100 ft of 2/0 cable on each side.

043946 $202.00  

Flame Arrestor Kit

Fuel cap can be padlocked to prevent vandalism. A built-in flame arrestor prevents flames or sparks from entering the fuel tank.

043947 $735.00  
 

Spark Arrestor Muffler Kit

Prevents particles from leaving the muffler that could potentially start a fire. Mandatory when operating on California grasslands, brush, or forest-covered land, and in all National Forests. For other areas check your state and local laws.

195012 $288.00  

PRHC-14 Hand Control (14-pin plug)

Complete current or voltage control brings 120 volts GFCI power to work area in a single cord. Housed in a durable light aluminum case and includes 100 ft (30 m) cord with plugs.

195511 $1165.00  
 

KIT,FILTERS DEUTZ (2.9L4) ENGINE

262459 $261.06  

Wireless Hand Control and 14 Pin Receiver

Improves productivity, eliminates clutter and cord tangles in the work area. Eliminates cord failure and associated downtime/repair costs and extends the welding range without adding cord extensions. Designed for tig, stick, and volt sensing wire feeder

300430 $1060.00 Buy Now
 

KIT,ADAPTER WIRELESS REMOTE ANTENNA

300749 $89.00  
 

DUAL HITCH,2"BALL/3"LUNETTE EYE

300831 $225.00 Buy Now
 

Protective Covers - Miller

301113 $390.00  
 

SuitCase® X-TREME™ 12VS, Bernard ™ BTB 300 A Gun

951543 $2496.00  
 View Accessories for SuitCase® X-TREME™ 12VS, Bernard ™ BTB 300 A Gun   
 View Accessories for SuitCase® X-TREME™ 12VS, Bernard ™ BTB 300 A Gun   
 ROLL,DRIVE VK GROOVE .035 WIRE132958$36.78  
 ROLL,DRIVE U GROOVE .045 WIRE COGGED083489$39.15  
 ROLL,DRIVE VK GROOVE 5/64 WIRE132960$36.78  
 ROLL,DRIVE U GROOVE 5/64 WIRE COGGED053710$36.58  
 ROLL,DRIVE VK GROOVE .052 WIRE132956$37.32  
 ROLL,DRIVE V GROOVE .035 WIRE053700$18.38  
 ROLL,DRIVE V GROOVE 1/16 WIRE053699$19.79  
 ROLL,DRIVE V GROOVE .045 WIRE053697$18.56  
 FC-1260 Ironmate™ Gun, 350 Amps, 15 ft195729$369.81  
 ROLL,DRIVE U GROOVE .052 WIRE COGGED083490$36.93  
 ROLL,DRIVE VK GROOVE .045 WIRE132957$34.71  
 MIGmatic™ M-25, 250 A, 15 ft, .035-.045 wire169599$388.31 Buy Now
 FC-1260 Ironmate™ Gun, 350 A, 10 ft195732$322.53  
 ROLL,DRIVE U GROOVE 5/64 WIRE053704$21.50  
 ROLL,DRIVE V GROOVE .040 WIRE053696$20.05  
 ROLL,DRIVE VK GROOVE .068-.072 WIRE132959$37.49  
 ROLL,DRIVE U GROOVE .035 WIRE072000$19.82  
 ROLL,DRIVE V GROOVE .023 WIRE087130$20.29  
 ROLL,DRIVE V GROOVE .030 WIRE053695$19.19  
 ROLL,DRIVE VK GROOVE 1/16 WIRE132955$34.71  
 BERNARD TGX GUN, 260 AMP 15FT .045 WIREMXS2615-45$312.75  
 CUSTOMER CONFIGURED BERNARD GUN300703$657.00  
 ROLL,DRIVE U GROOVE 1/16 WIRE COGGED053708$35.88  
 Spool Adapter047141$88.00  
 ROLL,DRIVE U GROOVE 1/16 WIRE053706$20.98  
 DSS-9 Dual Schedule Switch, 15 ft071833$141.00 Buy Now
 BERNARD TGX GUN, 260 AMP 15FT .035 WIREMXS2615-35$312.75  
 BERNARD DURA-FLUX 350 AMP, 15FT 1/16-3/32 MILLERFLX3515AM$519.09  
 Customer Configured Bernard Gun (formerly Tregaskiss)300704$742.00  
 ROLL,DRIVE V GROOVE .052 WIRE053698$19.98  
 ROLL,DRIVE U GROOVE .047 WIRE053701$20.38  
 ROLL,DRIVE U GROOVE .052 WIRE053702$21.10  
    
 

SuitCase® 12RC, BTB 300A Gun

951580 $2556.00  
 View Accessories for SuitCase® 12RC, BTB 300A Gun   
 View Accessories for SuitCase® 12RC, BTB 300A Gun   
 FC-1260 Ironmate™ Gun, 350 Amps, 15 ft195729$369.81  
 CUSTOMER CONFIGURED BERNARD GUN300703$657.00  
 BERNARD DURA-FLUX 350 AMP, 15FT 1/16-3/32 MILLERFLX3515AM$519.09  
 KIT,DRIVE ROLL .047 U-GR 2 ROLL079599$43.55 Buy Now
 KIT,DRIVE ROLL .068/.072-5/64 VK SUITCASE DURAFLUX239811$75.72  
 KIT,DRIVE ROLL .023 V-GR 2 ROLL087131$38.03 Buy Now
 KIT,DRIVE ROLL 1/16 U-GR 2 ROLL079601$42.75  
 KIT,DRIVE ROLL .045 UC-GR 2 ROLL083318$69.23  
 KIT,DRIVE ROLL .045 VK-GR 2 ROLL079607$61.46 Buy Now
 CABLE,EXTENSION 24 VAC 14 PIN 8C 50 FT242208050$271.00  
 BERNARD TGX GUN, 260 AMP 15FT .045 WIREMXS2615-45$312.75  
 KIT,DRIVE ROLL .035 V-GR 2 ROLL079595$37.09 Buy Now
 KIT,DRIVE ROLL .035/.045 V-GR 2 ROLL190300$37.33  
 KIT,DRIVE ROLL .045 V-GR 2 ROLL079596$37.09 Buy Now
 KIT,DRIVE ROLL .052 VK-GR 2 ROLL079608$62.93  
 MIGmatic™ M-25, 250 A, 15 ft, .035-.045 wire169599$388.31 Buy Now
 CABLE,EXTENSION 24 VAC 14 PIN 8C 80 FT242208080$380.00  
 DRIVE ROLL KIT, .035" AL WIRE044749$45.74 Buy Now
 PSA-2 Control141604$379.00  
 KIT,DRIVE ROLL .030 V-GR 2 ROLL079594$37.60 Buy Now
 KIT,DRIVE ROLL 1/16 V-GR 2 ROLL079598$40.77  
 FC-1260 Ironmate™ Gun, 350 A, 10 ft195732$322.53  
 Customer Configured Bernard Gun (formerly Tregaskiss)300704$742.00  
 KIT,DRIVE ROLL 5/64 VK-GR 2 ROLL079610$63.55  
 KIT,DRIVE ROLL .052 V-GR 2 ROLL079597$38.94  
 KIT,DRIVE ROLL 1/16 UC-GR 2 ROLL079614$68.15  
 CABLE,EXTENSION 24 VAC 14 PIN 8C 25 FT242208025$181.00  
 KIT,DRIVE ROLL .035 VK-GR 2 ROLL079606$61.76 Buy Now
 KIT,DRIVE ROLL 1/16 VK-GR 2 ROLL079609$61.76  
 KIT,DRIVE ROLL .068-.072 VK-GR 2 ROLL089984$65.87  
 BERNARD TGX GUN, 260 AMP 15FT .035 WIREMXS2615-35$312.75  
 KIT,DRIVE ROLL .045-.062 VK-GR 2 ROLL238687$70.87  
    
 

SuitCase® X-TREME™ 8VS, Meters, Bernard™ BTB 300 A Gun

951582 $2281.00  
 View Accessories for SuitCase® X-TREME™ 8VS, Meters, Bernard™ BTB 300 A Gun   
 View Accessories for SuitCase® X-TREME™ 8VS, Meters, Bernard™ BTB 300 A Gun   
 ROLL,DRIVE VK GROOVE .035 WIRE132958$36.78  
 ROLL,DRIVE U GROOVE .045 WIRE COGGED083489$39.15  
 ROLL,DRIVE VK GROOVE 5/64 WIRE132960$36.78  
 ROLL,DRIVE U GROOVE 5/64 WIRE COGGED053710$36.58  
 ROLL,DRIVE VK GROOVE .052 WIRE132956$37.32  
 ROLL,DRIVE V GROOVE .035 WIRE053700$18.38  
 ROLL,DRIVE V GROOVE 1/16 WIRE053699$19.79  
 ROLL,DRIVE V GROOVE .045 WIRE053697$18.56  
 FC-1260 Ironmate™ Gun, 350 Amps, 15 ft195729$369.81  
 ROLL,DRIVE U GROOVE .052 WIRE COGGED083490$36.93  
 ROLL,DRIVE VK GROOVE .045 WIRE132957$34.71  
 MIGmatic™ M-25, 250 A, 15 ft, .035-.045 wire169599$388.31 Buy Now
 FC-1260 Ironmate™ Gun, 350 A, 10 ft195732$322.53  
 ROLL,DRIVE U GROOVE 5/64 WIRE053704$21.50  
 ROLL,DRIVE V GROOVE .040 WIRE053696$20.05  
 ROLL,DRIVE VK GROOVE .068-.072 WIRE132959$37.49  
 ROLL,DRIVE U GROOVE .035 WIRE072000$19.82  
 ROLL,DRIVE V GROOVE .023 WIRE087130$20.29  
 ROLL,DRIVE V GROOVE .030 WIRE053695$19.19  
 ROLL,DRIVE VK GROOVE 1/16 WIRE132955$34.71  
 BERNARD TGX GUN, 260 AMP 15FT .045 WIREMXS2615-45$312.75  
 CUSTOMER CONFIGURED BERNARD GUN300703$657.00  
 ROLL,DRIVE U GROOVE 1/16 WIRE COGGED053708$35.88  
 Spool Adapter047141$88.00  
 ROLL,DRIVE U GROOVE 1/16 WIRE053706$20.98  
 DSS-9 Dual Schedule Switch, 15 ft071833$141.00 Buy Now
 BERNARD TGX GUN, 260 AMP 15FT .035 WIREMXS2615-35$312.75  
 BERNARD DURA-FLUX 350 AMP, 15FT 1/16-3/32 MILLERFLX3515AM$519.09  
 Customer Configured Bernard Gun (formerly Tregaskiss)300704$742.00  
 ROLL,DRIVE V GROOVE .052 WIRE053698$19.98  
 ROLL,DRIVE U GROOVE .047 WIRE053701$20.38  
 ROLL,DRIVE U GROOVE .052 WIRE053702$21.10  
    

RHC-14 REMOTE HAND CONTROL W/CABLE 20 FT

Miniature hand control for remote current and contactor control. Dimensions: 4 x 4 x 3-1/4 in (102 x 102 x 82 mm). Includes 20 ft (6 m) cord and 14-pin plug.

242211020 $278.00  

RHC-14 REMOTE HAND CONTROL W/CABLE 100 FT

Miniature hand control for remote current and contactor control. Dimensions: 4 x 4 x 3-1/4 in (102 x 102 x 82 mm). Includes 100 ft (6 m) cord and 14-pin plug.

242211100 $452.00  
       
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