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Trailblazer® 275

Unbeatable arc performance, independent generator and weld ouputs make this welder/generator perfect for construction, fabrication and maintenance/repair operations.

Trailblazer 275
  • Trailblazer 275
  • Trailblazer 275 Front Panel
Base Model Starting at:
$5,519.00 List Price (US$)

Additional Models and Pricing

Spec Sheet (ENG)

Exceptional Fuel Efficiency

Exceptional Fuel Efficiency

Auto-Speed™ technology Standard on all models

Automatically adjusts the engine speed to run at lower speeds depending on the total power needed. Need more power? The engine will automatically ramp up. Change processes to something requiring less power, and the Trailblazer will automatically slow the engine down. Auto-Speed provides:

   - Exceptional fuel-efficiency
   - Extended runtimes
   - Quieter operation
   - Reduced emissions

Quieter and Better Sound

Quieter and Better Sound

A quieter jobsite is a safer, more efficient and more comfortable place to work. That’s why Miller engineers built the Trailblazer® to run up to 68% more quietly than previous models. That means your crew can communicate more easily, start jobs earlier, end later, and complete more work around hospitals, businesses and residential areas.

Smaller and Lighter Design

Smaller and Lighter Design

The new Trailblazer features Smart-Cor™ and a new internal design – allowing more room on trucks and trailers – leaving space for other equipment and tools. Plus, they’re easier to move safely around jobsites.

Innovative Packaging Design

Innovative Packaging Design

Reversed generator airflow is an exclusive engine and generator packaging helps your equipment operate cooler and more efficiently. The engine is rotated toward the front to create more efficient airflow — reducing the size and sound output.

Cleaner and Stronger Generator Power

Cleaner and Stronger Generator Power

Smart-Cor technology in our new Trailblazer® includes a newly designed 10-degree skewed rotor and Wave Filter™ technology for a new level of clean generator power. The independent welder/generator power system means no interaction between jobsite tools and the welding arc.

Unbeatable Arc Performance

We’ve engineered the new Trailblazer to provide high-quality welds across a variety of applications— knowing quality welds begin with a quality arc. That’s why we’ve significantly improved the performance for all welding processes and made it easy to fine-tune the arc to match your personal preferences and welding style.

  • Three Stick modes for optimized arc performance — XX18, XX10 and Gouge
  • Two Wire modes for simplified setup — Solid and Flux-Core
  • Three TIG modes for optimized arc performance — Auto-Stop™, Auto-Crater™ and Pulse
  • NEW! TIG Pulse mode available for out-of-position welding, thin metals and stainless steel where a lower amount of heat is desired while welding
  • Infinite arc control available in the Stick and Solid Wire modes for easier fine tuning of tough-to-weld materials and out-of-position applications

Electronic Fuel Injection (EFI) - Recommended Option

Electronic Fuel Injection (EFI) - Recommended Option

Electronic Fuel Injection significantly enhances fuel savings and extends runtimes by optimizing the air/fuel ratio for all engine speeds and loads. When you add EFI to your Trailblazer, your machine will run at peak fuel efficiency, regardless of how you’re using it. View video >>

Excel™ Power - Recommended Option

Excel™ Power - Recommended Option

Traditional welder/generators run at 3600 RPM when generator loads are applied. But when you add Excel power to your Trailblazer, you can plug in most jobsite tools and the machine will continue at idle speed (2400 RPM)
— allowing you to do the same job while burning less fuel. When combined with Auto-Speed™ technology, Excel power allows you to weld and run tools at idle speed.

 
Product Literature
Spec Sheet (ENG)
Kicking Gas Brochure
Package Selector Guide
How to Choose Chart
Truck Installation Drawing [PDF]
Truck Installation Drawing [AutoCAD] 		 
ProcessesMIG (GMAW) 
DC TIG (DC GTAW) 
Pulsed TIG (GTAW-P) DC 
Stick (SMAW) 
Flux Cored (FCAW) 
Air Plasma Cutting and Gouging (PAC) with Optional Spectrum Models 
Air Carbon Arc Cutting and Gouging (CAC-A) 
General specificationsRated Output
CC/DC 275 Amps at 28 Volts, 100% Duty Cycle, CV/DC  275 Amps at 28 Volts, 100% Duty Cycle
Welding Amperage Range
DC Stick                 30–275 A
MIG/Flux-Cored       10–35 V
DC TIG                   10–275 A
Pulsed TIG (peak)    10–275 A
Net WeightTrailblazer 275: 459 lb
Generator Power 104DegF
Engine
Kohler, 25 HP twin-cylinder, four-cycle overhead valve, industrial air-cooled, gasoline (carburetor or EFI) or LP
 
LP:
Kohler CH 25, 25 HP at 3,600 RPM
3 Year Mfg. Warranty
Kohler
Dimensions
20" Wide x 28" High x 40.5 inches long
ApplicationsConstruction 
Fabrication 
Farm and Ranch 
Field Maintenance and Repair 
In-Plant Maintenance and Repair 
Mechanical Contracting 
Pipe Fabrication 
Rental 
Schools/Training 
Stainless Steel Welding 
Welding Projects 
Warranty True Blue With the best coverage in the industry, Miller's True Blue® Warranty [PDF] delivers unparalleled peace-of-mind.

Models

 Stock # Manufacturer List Price US$    
Trailblazer 275 (Kohler) 907506001 $5519.00  
  View Package Details      
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  Trailblazer 275 (Kohler) With GFCI Receptacles  907506 $5691.00  
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  Trailblazer 275 LP (Kohler) with GFCI  907509 $6468.00  
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  Trailblazer 275 LP (Kohler) With Excel PowerExcel  907509001 $6987.00  
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Most Popular Accessories

Stock# Manufacturer List Price US$   US and Canada Add to list

Adapter Cord, Full KVA (Field)

NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120/240 V plug to common Millermatic and Spectrum 240 V plug.

300517$70.00 Buy Now

Hwy-1000 Trailer

A 1000 lb (454 kg) capacity highway trailer with welded steel tubing frame, heavy-duty axle with roller bearing hubs and leaf-spring suspension comes with jack stand, 2 in (50 m) ball hitch, fenders and lights. NOTE: Trailer is shipped unassembled.

195013$1449.00  
 View Accessories for Hwy-1000 Trailer   
 View Accessories for Hwy-1000 Trailer   
 Cable Tree195023$249.00  
 DUAL HITCH,2"BALL/3"LUNETTE EYE300831$225.00 Buy Now
    

Engine Tune-Up & Filter Kit (Kohler, CH 730, Gas)

Tune-up kit includes spark plugs (gas/LP models) and engine filters.

230015$49.55  
 

Engine Tune-Up & Filter Kit (Field, Kohler, CH 730, LP)

Tune-up kit includes spark plugs (gas/LP models) and engine filters.

252838$47.57  

Off Road Running Gear with Inner Tubes (Gas/LP)

Includes four heavy-duty 15-inch tires and a rugged handle to provide maximum maneuverability.

300909$479.00  

Off Road Running Gear with Never Flat Tires (Gas/LP)

Includes four heavy-duty 15-inch tires and a rugged handle to provide maximum maneuverability.

300910$669.00  

Off-Road Running Gear w/ Protective Cage &Never Flat Tires (Gas/LP)

Running gear and rugged cage with cable holders protects your investment and is easy to move around the jobsite.

300912$859.00  

Multi-Terrain Running Gear with Inner Tubes (Gas/LP)

Includes two heavy-duty 15-inch tires, two 8-inch rubber swivel casters and a heavy-duty handle. Recommended for all surfaces and applications, and is easy to move around the job site.

300913$479.00  
 

Multi-Terrain Running Gear with Never Flat Tires (Gas/LP)

Includes two heavy-duty 15-inch tires, two 8-inch rubber swivel casters and a heavy-duty handle. Recommended for all surfaces and applications, and is easy to move around the job site.

300914$669.00  

Hose and LP Tank Mounting Assembly (LP)

Designed for use with Multi-Terrain Running Gear, Protective Cage, or by itself. Includes bracket and clamp to mount 33- and 43-pound tanks horizontally, and hose with fittings to converter. Note: Not for use with Gas Cylinder Mounting Assembly. Not re

300917$389.00  

Gas Cylinder Mounting Assembly (Gas)

Designed for use with Multi-Terrain Running Gear, Protective Cage or by itself. Includes base tray with bottle bracket, vertical support rack and safety chain. Note: Not for use with LP Tank Mounting Assembly. Not recommended for use with Protective Co

300918$299.00  

Protective Cover

For gas models without Protective Cage or Running Gear. Heavy-duty, water-resistant and mildew-resistant covers protect and maintain the finish of the welder.

300919$130.00  
 

Protective Cover

For gas models with Protective Cage or Running Gear. Heavy-duty, water-resistant and mildew-resistant covers protect and maintain the finish of the welder.

300920$140.00  

Protective Cage with Cable Holders (Gas/LP)

Rugged cage with cable holders protects your investment. Can be used with running gear, Gas Cylinder Mounting Assembly, LP Tank Mounting Assembly, or with trailer.

300921$369.00  

Remote Oil Drain and Filter Kit (Field, Kohler, Front Mount)

Makes servicing easy when engine drive is mounted in tight spots.

300923$279.00  
 

Spark Arrestor (Field)

Mandatory when operating on California grasslands, brush or forest-covered land, and all National Forests. For other regions, check your state and local laws.

300924$64.00  
 

GFCI Receptacles (Field)

Kit contains two GFCI 120 VAC duplex receptacles. (240 VAC GFCI receptacle not required).

300975$85.00  
 

Electric Fuel Pump (Field)

For gas models at high altitude. Improves engine starting and high-output performance.

300976$120.00  
       
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